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II 

 

   

Safety precautions

 

 

Welding power source 

Observe  the  following  instructions  to 
prevent the hazard. 

(1)Never  use  the  welding  power  source  for  other  than 

welding purpose. (e.g. Never attempt to use the welding 
power source for pipe thawing.) 

(2)It  is  very  important  to  comply  with  all  instructions, 

safety  warnings,  cautions  and  notes  mentioned.  Failure 
to do so can result in serious injury or even death. 

(3)Work of driving source at the input side, selecting work 

site,  handling,  storage  and  piping  of  high  pressure  gas, 
storage  of  welded  products  and  also  disposal  of  waste 
should  be  performed  according  to  the  operating 
instructions  and  national,  state  and  local  codes  and 
regulations. 

(4)Prevent  any  unauthorized  personnel  to  enter  in  and 

around the welding work area. 

(5)Pacemaker  wearers  should  consult  their  doctor  before 

going  near  arc  welding.  Magnetic  fields  can  affect 
pacemakers. 

(6)Only  educated  and/or  skilled  persons  who  well 

understand  this  welding  power  source  should  install, 
operate, maintain and repair the unit. 

(7)Only  educated  and/or  skilled  persons  who  well 

understand the operating instructions of the unit and are 
capable of safe handling should perform operation of the 
unit. 

Against electric shock 

 

Observe  the  following  instructions  to 
prevent the hazard. 

(1)Do not touch live parts. 
(2)Grounding  of  the  case  of  the  welding  power  and  base 

metal  or  a  jig  electrically  connected  to  the  base  metal 
must be performed by educated and/or skilled persons. 

(3)Before installation or maintenance work, turn off power 

at  the  power  box,  wait  it  for  at  least  five  minutes  to 
discharge  capacitors.  Significant  voltage  may  exist  on 
capacitors after turning off power at the power box so it 
is  imperative  to  check  to  make  sure  that  no  charged 
voltage present at capacitors before touching any parts.   

(4)Do  not  use  undersized,  worn,  damaged  or  bare  wired 

cables. 

(5)Connect cables firm and insulate connection parts. 
(6)Keep all cases, panels and covers securely in place. 
(7)Do  not  handle  the  welding  power  source  with  torn  or 

wet gloves. 

(8)Wear  safety  harness  in  case  of  working  above  floor 

level. 

(9)Turn off all equipment when not in use. 

(10)Perform  periodic  checks  without  fail  and  repair  or 

replace  any  damaged  parts  before  using  the  power 
source. 

Ventilation and protective equipment 

 

Oxygen 

deficit, 

fume 

and 

gas 

generated  during  welding  can  be 
hazardous. 

(1)When  conducting  welding  in  the  bottom  of  the  tank, 

boiler or hold as well as legally-defined sites, use a local 
exhauster  specified  by  the  applicable  laws  and 
regulations  (occupational  safety  and  health  regulation, 
rules  on  preventing  suffocation  or  etc.)  or  wear 
protective breathing gear. 

(2)To  prevent  dust  injury  or  poisoning  by  the  fume 

generated during welding, use a local exhauster specified 
by  the  applicable  law  (occupational  safety  and  health 
regulation, rules on preventing injury by inhaled dust or 
etc.), or wear protective breathing gear. 

(3)When conducting welding in a confined area, make sure 

to  provide  sufficient  ventilation  or  wear  protective 
breathing gear and have a trained supervisor observe the 
workers. 

(4)Do  not  conduct  welding  at  a  site  where  degreasing, 

cleaning  or  spraying  is  performed.  Conducting  welding 
near  the  area  where  any  of  these  types  of  work  is 
performed can generate toxic gases. 

(5)When  welding  a  coated  steel  plate,  provide  sufficient 

ventilation  or  wear  protective  breathing  gear.  (Welding 
of coated steel plates generates toxic fume and gas.)   

Against fire, explosion or blowout 

 

Observe  the  following  cautions  to 

prevent fires explosion or blowout. 

(1)Remove any combustible materials at and near the work 

site to prevent them from being exposed to the spatter. If 
they cannot be relocated, cover them with a fireproofing 
cover.   

(2)Do not conduct welding near combustible gases. 
(3)Do not bring the hot base metal near combustible 

materials immediately after welding. 

(4)When  welding  a  ceiling,  floor  or  wall,  remove  all 

flammables including ones located in hidden places. 

(5)Properly connect cables and insulate connected 

parts. Improper cable connections or touching of 
cables to any electric current passage of the base 
metal, such as steel beam, can cause fire.   

(6)Connect the base  metal cable at a section closest to the 

welding part. 

(7)Do not weld a sealed tank or a pipe that contains a gas. 
(8)Keep  a  fire  extinguisher  near  the  welding  site  for  an 

emergency. 

 

Содержание YT-40MFW

Страница 1: ...s product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YT 40MFW2HTF Panasonic Welding Systems Tangshan Co Ltd WTT012TC0PAA01 Operating Instructions MIG MAG Welding Gun Model No YT 40MFW ...

Страница 2: ... usage I Ⅱ Safety precautions II Using 1 Caution for using 1 2 Preparation for using 2 3 connection method 3 Technical Specifications 4 Parts installation method 4 5 Parts list 6 6 Part Drawing 7 Specifications 7 Specifications 8 8 Packing Details 9 ...

Страница 3: ...iodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this produ...

Страница 4: ...ing above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauste...

Страница 5: ...the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like around the welding m...

Страница 6: ... shocks 1 3 Cable Hose Do not bring the hose cable on the hat base metal immediately after welding load the heavy material on the cable hose and bend it by force It can cause burn out of the welding torch 1 4 Welding Operation and Exchange of Parts Observe the following cautions to prevent burns Do not touch directly the nozzle electrode and torch body where the temperature rise When welding wear ...

Страница 7: ...ding please straighten the welding gun before operating 4 Please confirm the relationship between the welding current of this welding gun and the load duration and confirm that it must be used within the rated range 5 Please be sure to install a shunt to use if there is no shunt it will cause poor sealing and poor insulation please pay special attention 6 If the hose of the welding gun is bent exc...

Страница 8: ...ere icing is possible in order to prevent icing from damaging the welding torch device please use antifreeze as the coolant When it is not used for a long time please use compressed air to blow the coolant out from the water supply port 1 Please install a long wire feed tube see 5 1 for the installation method 2 Connect the lock nut on the welding torch to the connection part on the side of the wi...

Страница 9: ...l 1 Please straighten the welding torch cable 2 Insert the wire feeding tube into the guide wire tube 3 The size of the replacement wire feed tube is slightly longer When replacing cut off a section at the front end of the welding torch to ensure that the length L of the extension part of the wire feeding tube is 4 7mm Tighten the wire feed tube lock nut reliably by hand to ensure that the wire fe...

Страница 10: ...ase by 2A Press and hold the current or current button for a long time and the current will continue to increase or decrease accordingly as shown in Figure 6 2 Each time you press the voltage increase or decrease button the voltage will increase or decrease by 0 2V Press and hold the voltage or voltage button for a long time and the voltage will increase or decrease correspondingly as shown in Fig...

Страница 11: ...ea clamp TSM12631 22 Wire feed tube TSM0L520 5 3 Water pipe clamp TSMJ0004 23 Wire feed tube lock nut BG 84300 6 Torch switch assembly TSMH0053 24 Junction Box BG 85260A 7 Handle TSMH0135 24 1 Screw R818M4X6 8 Rubber plug B TSMZ0446 B 25 Drain pipe assembly TSMW6027 9 Button cap TSMH0148 26 Water pipe sheath BD 80067 10 Control PCB TSMP6820 27 Ball joint BD 80063A 11 Guide wire tube assembly TSMD0...

Страница 12: ...7 6 Part Drawing ...

Страница 13: ...7 2019 Rated voltage DC 113V Torch switch voltage DC 24V Orientation manual Adaptive welding power source YD 500GP5HNX Adaptive Wire feeder YW 50DNW1HAG cooling method Water cooling Minimum gas pressure at the inlet 0 10MPa Maximum gas pressure at the inlet 0 35MPa Coolant flow 1L min Maximum pressure of coolant 0 35MPa Minimum pressure of coolant 0 20MPa Minimum cooling power required for welding...

Страница 14: ...9 8 Packing Details Item Serial number Quantity Welding gun YT 40MFW2HTF 1 Attachment Wire feed tube TSM0L520 1 Wire feed tube installation instructions TSM80324 1 Tip 1 6 TET91614 1 Manual TSM50472 1 ...

Страница 15: ...duct is designed and manufactured according to EN IEC 60974 7 2019 This product may not conform to the local laws and standards of other countries Please be absolutely sure to consult with us before attempting to relocate or resell this product to other countries ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment with...

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