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The No. of the table shows the location number of PARTS LAYOUT DRAWING 

(space.No.YC-300WY4H

J

E) 

No. 

Mark 

Name 

Code 

     

Q

ty 

Ammeter 

KFM7BDC300AK/KFM7BDC300AK

C.C 

Coupling coil 

CLU00025 

C18,C27 

Capacitor 

ECG2WBP182MC122YA

C23~26 

Capacitor 

MKP-C20UF350VDC

 

CO1 

Receptacle(Remote control)

MT25B7-01 

CO2 

Receptacle(Torch switch)

MT25B2PM 

CT 

Current transformer 

HAS200-S/SP50/L03S200D15WM

D1 

Diode 

DF60AA160 

D2~5 

Diode 

FRS300BA50/MMF300YB050U

10 

D7 

Diode 

FDS100BA60F

 

11 

L1

Reactor 

CLU00022 

12 

FAN 

Cooling fan(Motor) 

SF-200-25-4D 

13 

FCH 

Filter choke 

CLU00026 

14 

FS 

Flow rate switch 

SSALFW01 

15 

Fu1 

Fuse(5A) 

61NR050H 

16 

MTr 

Main transformer 

CTU00025 

17 

PL1 

LED(POWER) 

DB40BG 

18 

PL2~4 

LED(WARNING) 

DB40BY 

19 

Q1

IGBT 

BSM75GB120DN2 

20 

Q3 

IGBT 

FF400R12KE3 

21 

C1

Capacitor 

MFD1UF1200VDCA-01 

22 

R16~19 

Resistor 

Z91W50EK 

23 

R9~12 

Resistor 

SHW10A150K 

24 

R20~27 

Resistor 

SFW40A100 

25 

R5~6 

Resistor 

RX274H20W5R0JW 

26 

MCB 

Switch 

NDM1-63H50/3P 

27 

S2

Switch 

ADS850CF1A02/ CD3-13-CF1G-BB

28 

S4 

Switch 

SR-W102A-30BB

29 

S5 

Switch 

RS25-6 

30 

S6 

Switch 

SR-W102A-30BB

31 

S7 

Switch 

SR-W102A-30BB

32 

PCB7 

PC Board(JIG) 

TSM9508□ 

33 

SOL 

Gas valve 

J540-716 

34 

T1 

Control transformer 

TSM24002 

37 

T4 

Control transformer 

TSM05329 

38 

VR1

2

3

4

8

10 

Variable resistor 

RVH60AF20B14 

39 

PCB5 

PCBoard(High frequency)

TSM9494□ 

40 

PCB3 

PCBoard(Secondary driver)

TSM9973□ 

41 

PCB6 

PCBoard(Filtering)

 

TSM9509□ 

42 

PCB1 

PCBoard(Sequence)

 

TSMPA013□ 

44 

T6 

Control transformer 

TSM12238 

45 

PCB8 

PCBoard(High frequency)

TSM9507□ 

46 

PCB4 

PCBoard(High frequency)

TSM9547□ 

49 

PCB2 

PCBoard(High frequency)

TSM9928□ 

50 

CT2 

Current transformer 

YNC200A100MV

51 

VR5 

Variable resistor 

RVH60AF20B25 

52 

VR6

Variable resistor 

RVH60AF20B15 

53 

VR9 

Variable resistor 

RVH60AF20A14 

54 

VR11 

Variable resistor 

RVH60AF20B55 

55 

T5 

Control transformer 

TSM05334-01 

56 

MG 

Electromagnetic contactor

PT253001LS 

57 

R30 

Resistor 

SFW40A301S 

58 

FU2

Fuse 

  660GH63ULTC  

 

59 

D8~9 

Diode 

FRG25BA60 

                                                                                 

-

2

9

-

 

Содержание YC-300WY

Страница 1: ...or your purchase of Panasonic welding power source Before operating this product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YC 300WY4HJE YC 500WY4HJE YC 500WX4HJE Panasonic Welding Systems Tangshan Co Ltd TSM81248 03 ...

Страница 2: ...nce Please bear in mind that this product may not be brought as is into the EU The same restriction also applies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ...

Страница 3: ...O p e r a t i o n 10 M a i n t e n a n c e A n d I n s p e c t i o n 17 P r e c a u t i o n s 19 C o n n e c t i o n W i t h O t h e r E q u i p m e n t 23 T r o u b l e s h o o t i n g 25 C i r c u i t d i a g r a m 27 P a r t s L i s t 28 P a r t s L a y o u t D r a w i n g 29 O u t l i n e D r a w i n g 30 C h a r a c t e r i s t i c s O f I n d i v i d u a l W e l d i n g M e t h o d s 31 ...

Страница 4: ...eriodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this pro...

Страница 5: ...ng above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauster...

Страница 6: ...the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like around the welding m...

Страница 7: ... g guarding of industrial equipment e The health of the people around e g the use of the pacemaker and hearing aids f Equipment used for calibration or measurement g The immunity of other equipment in the environment the user shall ensure that other equipment being used in the environment is compatible this may require additional protection measures h The time of day that welding or other activiti...

Страница 8: ...YC 500WY4 YC 500WX4 415 ...

Страница 9: ...MIX TIG V 10 4 21 A C STD TIG V 10 8 22 A C HARD TIG V 10 8 22 Rated A C output voltage A C SOFT TIG V 10 4 18 A C STD MIX INITIAL CRATER current A 10 300 D C INITIAL CRATER current A 4 300 A C SOFT INITIAL CRATER current A 10 200 A C HARD INITIAL CRATER current A 20 300 Rated duty cycle 440 Gas preflow time s 0 3 Gas postflow time s 2 20 Upslope time s 0 or 0 1 5 N B 1 Downs lope time s 0 or 0 2 ...

Страница 10: ... 2 2 ...

Страница 11: ...fuse Power supply cable should be 14mm2 or more in sectional area if its length is more than 10m If an engine generator is used it should be provided with an inverter of capacity from three to five times of that of the welder with compensating winding for thyristor equipment 2 Required equipments and materials Prepare the following equipments and materials to perform welding work TIG welding TIG w...

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Страница 29: ...ure at min and water quantity at 0 7 or more When using the water tank Replace cooling water with a new one 1 or 2 times per 6 months Deposited fur may cause the pump motor to rortate and the water line of torch and flow rate switch may become clogged accordingly When using non freezing fluid For non freezing fluid always use glycols If this antifreeze mixing ratio is increased cooling water visco...

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Страница 32: ...Automatic TIG filler Connection with TIG MATE YJ 1052THGE Sold separately Connect the TIG MATE control cables as illustrated in drawing below 2 4 ...

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Страница 35: ...CIRCUIT DIAGRAM YC 500WY4 WX4HJE 27 R100 ...

Страница 36: ... 8 ...

Страница 37: ...24 R5 R6 Resistor RX274H20W5R0JW 2 25 S 1 Switch ASW220TK392 1 26 S 2 3 Switch ADS850CF1A02 2 27 S4 Switch VLA04B1 2 1 28 S 5 Switch SRM125F2098N 1 29 S6 Switch VLA04B1 2 1 30 S 7 Switch VLA04B1 2 1 31 T6 Control transformer TSMU0160 1 32 SOL Gas valve J540 716 1 33 T 1 T3 Control transformer TSMU0006 2 34 T 2 Control transformer TSM11667 1 35 36 T5 Control transformer TSMU0163 1 37 VRl 2 3 Variab...

Страница 38: ...or SFW40A100 8 25 R5 6 Resistor RX274H20W5R0JW 2 26 MCB Switch NDM1 63H50 3P 1 27 S2 3 Switch ADS850CF1A02 CD3 13 CF1G BB 2 28 S4 Switch SR W102A 30BB 1 29 S5 Switch RS25 6 1 30 S6 Switch SR W102A 30BB 1 31 S7 Switch SR W102A 30BB 1 32 PCB7 PC Board JIG TSM9508 1 33 SOL Gas valve J540 716 1 34 T1 Control transformer TSM24002 1 37 T4 Control transformer TSM05329 1 38 VR1 2 3 4 8 10 Variable resisto...

Страница 39: ...NG YC 500WY4 WX4HJE LEFT SIDE VIEW 10 42 12 11 23 24 21 19 32 9 4 50 51 40 36 7 52 53 30 LIGHT SIDE VIEW FRONT VIEW 47 37 1 26 44 33 39 46 34 17 16 29 25 28 27 13 45 43 41 5 6 30 48 55 54 18 20 3 2 38 15 22 14 49 8 21 31 ...

Страница 40: ...YC 300WY4HGE 4 42 44 37 45 49 45 34 46 40 56 58 57 55 32 22 13 12 8 25 20 3 50 41 19 59 7 21 ...

Страница 41: ...YC 500WY ...

Страница 42: ...YC 300WY4HGE ...

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Страница 46: ...pplies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment with the authorized organization a...

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