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IV

Notice:  In  order  to  get  better  performance  and  provide  proper  maintenance,                                                                         

please follow the below instructions: 

1 If welding machine is placed on a slope, a countermeasure should be taken to                                                                                               

keep it from falling on one side. 

2 The degree of protection is IP21S, appropriate coverage is required in case of rain.   

3 When using forklift, please fork welding machine at the side with “Fork” mark to avoid falling. 

 

4 When using hoisting machine, please fasten cordage in the rings on the top of welding                                 

machine and make 

the angle Φ across the cordage and perpendicular shown in the 

                   

drawing not more than15 degrees. 

 

  Cautions about electromagnetic disturbance   

  Extra precaution may be required when welding power source is used in a domestic establishment. 

 

  Before installing welding equipment ,the user shall make an assessment of potential Electromagnetic   

problems in the surrounding area as below. 

a)  Other supply cables, control cables, signaling and telephone cables; above, below and adjacent 

to the welding equipment; 

b)  Radio and television transmitters and receivers; 

c)  Computer and other control equipment; 

d)  Safety critical equipment, e.g. guarding of industrial equipment; 

e)  The health of the people around , e.g. the use of the pacemaker and hearing aids; 

f)  Equipment used for calibration or measurement; 

g)  The immunity of other equipment in the environment; the user shall ensure that other equipment 

being used in the environment is compatible; this may require additional protection measures; 

h)  The time of day that welding or other activities are to be carried out. 

 

 

The user shall be observe to reduce emission disturbance as below. 

a) 

Welding equipment should be connected to mains supply according to the manufacture’s

 

recommendations. 

b) 

Welding  equipment  should  be  routinely  maintained  according  to  the  manufacture’s

 

recommendations. 

c)  The welding cables should be kept as short as possible and should be positioned 

close together, running at or close to the floor level. 

d)  Confirm to connection of all metallic components in the welding installation and adjacent to it 

should be considered for safety. 

e)  The work-piece should be connected to earth for electric safety. 

f)  Selective screening and shielding of other cables and equipment in the surrounding area 

may alleviate problems of interference. Screening of entire welding installation may be   

considered for special applications.   

 

The user should take the responsibility with respect to interference from welding.

 

 

 

 

 

 

 

Содержание YC-300WY

Страница 1: ...or your purchase of Panasonic welding power source Before operating this product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YC 300WY4HJE YC 500WY4HJE YC 500WX4HJE Panasonic Welding Systems Tangshan Co Ltd TSM81248 03 ...

Страница 2: ...nce Please bear in mind that this product may not be brought as is into the EU The same restriction also applies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ...

Страница 3: ...O p e r a t i o n 10 M a i n t e n a n c e A n d I n s p e c t i o n 17 P r e c a u t i o n s 19 C o n n e c t i o n W i t h O t h e r E q u i p m e n t 23 T r o u b l e s h o o t i n g 25 C i r c u i t d i a g r a m 27 P a r t s L i s t 28 P a r t s L a y o u t D r a w i n g 29 O u t l i n e D r a w i n g 30 C h a r a c t e r i s t i c s O f I n d i v i d u a l W e l d i n g M e t h o d s 31 ...

Страница 4: ...eriodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this pro...

Страница 5: ...ng above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauster...

Страница 6: ...the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like around the welding m...

Страница 7: ... g guarding of industrial equipment e The health of the people around e g the use of the pacemaker and hearing aids f Equipment used for calibration or measurement g The immunity of other equipment in the environment the user shall ensure that other equipment being used in the environment is compatible this may require additional protection measures h The time of day that welding or other activiti...

Страница 8: ...YC 500WY4 YC 500WX4 415 ...

Страница 9: ...MIX TIG V 10 4 21 A C STD TIG V 10 8 22 A C HARD TIG V 10 8 22 Rated A C output voltage A C SOFT TIG V 10 4 18 A C STD MIX INITIAL CRATER current A 10 300 D C INITIAL CRATER current A 4 300 A C SOFT INITIAL CRATER current A 10 200 A C HARD INITIAL CRATER current A 20 300 Rated duty cycle 440 Gas preflow time s 0 3 Gas postflow time s 2 20 Upslope time s 0 or 0 1 5 N B 1 Downs lope time s 0 or 0 2 ...

Страница 10: ... 2 2 ...

Страница 11: ...fuse Power supply cable should be 14mm2 or more in sectional area if its length is more than 10m If an engine generator is used it should be provided with an inverter of capacity from three to five times of that of the welder with compensating winding for thyristor equipment 2 Required equipments and materials Prepare the following equipments and materials to perform welding work TIG welding TIG w...

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Страница 29: ...ure at min and water quantity at 0 7 or more When using the water tank Replace cooling water with a new one 1 or 2 times per 6 months Deposited fur may cause the pump motor to rortate and the water line of torch and flow rate switch may become clogged accordingly When using non freezing fluid For non freezing fluid always use glycols If this antifreeze mixing ratio is increased cooling water visco...

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Страница 32: ...Automatic TIG filler Connection with TIG MATE YJ 1052THGE Sold separately Connect the TIG MATE control cables as illustrated in drawing below 2 4 ...

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Страница 35: ...CIRCUIT DIAGRAM YC 500WY4 WX4HJE 27 R100 ...

Страница 36: ... 8 ...

Страница 37: ...24 R5 R6 Resistor RX274H20W5R0JW 2 25 S 1 Switch ASW220TK392 1 26 S 2 3 Switch ADS850CF1A02 2 27 S4 Switch VLA04B1 2 1 28 S 5 Switch SRM125F2098N 1 29 S6 Switch VLA04B1 2 1 30 S 7 Switch VLA04B1 2 1 31 T6 Control transformer TSMU0160 1 32 SOL Gas valve J540 716 1 33 T 1 T3 Control transformer TSMU0006 2 34 T 2 Control transformer TSM11667 1 35 36 T5 Control transformer TSMU0163 1 37 VRl 2 3 Variab...

Страница 38: ...or SFW40A100 8 25 R5 6 Resistor RX274H20W5R0JW 2 26 MCB Switch NDM1 63H50 3P 1 27 S2 3 Switch ADS850CF1A02 CD3 13 CF1G BB 2 28 S4 Switch SR W102A 30BB 1 29 S5 Switch RS25 6 1 30 S6 Switch SR W102A 30BB 1 31 S7 Switch SR W102A 30BB 1 32 PCB7 PC Board JIG TSM9508 1 33 SOL Gas valve J540 716 1 34 T1 Control transformer TSM24002 1 37 T4 Control transformer TSM05329 1 38 VR1 2 3 4 8 10 Variable resisto...

Страница 39: ...NG YC 500WY4 WX4HJE LEFT SIDE VIEW 10 42 12 11 23 24 21 19 32 9 4 50 51 40 36 7 52 53 30 LIGHT SIDE VIEW FRONT VIEW 47 37 1 26 44 33 39 46 34 17 16 29 25 28 27 13 45 43 41 5 6 30 48 55 54 18 20 3 2 38 15 22 14 49 8 21 31 ...

Страница 40: ...YC 300WY4HGE 4 42 44 37 45 49 45 34 46 40 56 58 57 55 32 22 13 12 8 25 20 3 50 41 19 59 7 21 ...

Страница 41: ...YC 500WY ...

Страница 42: ...YC 300WY4HGE ...

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Страница 46: ...pplies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment with the authorized organization a...

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