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PARTS LIST

 

The No. of the table shows the location number of PARTS LAYOUT DRAWING  

(Spec. No. YC-500W

4

/WX4

HJE)

 

 

No. 

Mark 

Name 

Code 

Q'ty 

Ammeter 

KFM7BDC600AK 

C, C 

Coup1ing coil 

TSMTU059 

C21 , C 2 2 

Capacitor 

ECG2WBP272MD116YA

C36~C4 1 

Capacitor 

MKP-C20UF350VDC

 

CO 1 

Receptacle(Remote control) 

MT25B7-01 

C02 

Receptacle(Torch switch) 

MT25B2P 

CT 1 

Current transformer 

HCU300V4B15J 

D 1~3 

Diode 

MDS100(D)-16 

L1 , 2 

Reactor 

TSMLU036 

10 

FAN 

Cooling fan(Motor) 

SF-200-25-4D 

11 

FCH 

Filter choke 

TSMLU037 

12 

FS 

Flow rate switch 

SSALFW-01 

13 

Fu1 

Fuse(5A) 

61NR050H 

14 

Mg 

Electromagnetic contactor 

PT403011LS 

15 

MT r 

Main transformer 

TSMTU055 

16 

PL 1 

LED(POWER) 

DB40BG 

17 

P L 2 ~ 4 

LED(WARNING) 

DB40BR 

18 

Ql , 2 

IGBT 

BSM150GB120DN2 

19 

Q3~6 

IGBT 

FF400R12KE3 

20 

C1~C2

R

oup1ing coil

 

S

MKPHS2UF1200VD

 

2

21 

R22,23,25,27 

Resistor 

Z91W50EK 

22 

R2 5 

Resistor 

SFW40A501J 

23 

R2 9 ~ 3 2 

Resistor 

RXGB120W200J 

24 

R5,R6 

Resistor 

RX274H20W5R0JW 

25 

S 1 

Switch 

ASW220TK392 

26 

S 2, 3 

Switch 

ADS850CF1A02 

27 

S4 

Switch 

VLA04B1-2 

28 

S 5 

Switch 

SRM125F2098N 

29 

S6 

Switch 

VLA04B1-2 

30 

S 7 

Switch  

VLA04B1-2 

31 

T6 

Control transformer 

TSMU0160 

32 

SOL 

Gas valve 

J540-716 

33 

T 1、T3 

Control transformer 

TSMU0006 

34 

T 2 

Control transformer 

TSM11667 

35 

 

 

 

 

36 

T5 

Control transformer 

TSMU0163 

37 

VRl,2,3 

Variable resistor 

EVH60AF20B14 

38 

PCB5 

PC Board (High frequency) 

TSM9494□ 

39 

PCB3 

PC Board (Secondary driver) 

TSM9515□ 

40 

D26,D27 

Diode 

FRS300BA

41 

PCB1 

PC Board (Sequence) 

TSMPA015□ 

42 

PCB7 

PC Board (JIG) 

TSM9508□ 

43 

PCB4 

PC Board (Primry driver) 

TSM9547□

44   

PC Board (VR) 

TSMP433□ 

45   

PC Board (VR) 

TSMP434□

46 

PCB2 

PC Board (Superposition) 

TSM9928□

47 

S9 

Switch  

VLA04B1-2 

49 

FU2、FU3 

Fuse(80A) 

660GH80ULTC

 

50 

D12,D13 

Diode 

FRG25BA60 

51 

C5,C6,C7,C8 

Coup1ing coil 

HCP1250V224K 

52 

PCB8 

PC Board 

TSMP405□

53 

D4-D11 

Diode 

FRS300BA70 

 

 

 

 
 

48 

T7 

Control transformer 

TSMU0159 

5

4

 

C

100

Coup1ing coil 

MFD50UF350VDCA

1

 

 

 

 

 

 
 

5

4

 

C

100

Coup1ing coil 

MFD50UF350VDCA

1

 

 

 

 

5  

Coup1ing coil 

MFD50UF350VDCA

1

 

 

 

5

5

 

R100

1

Resistor 

SFW40A502J

(RXB23-91W50R)

Содержание YC-300WY

Страница 1: ...or your purchase of Panasonic welding power source Before operating this product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YC 300WY4HJE YC 500WY4HJE YC 500WX4HJE Panasonic Welding Systems Tangshan Co Ltd TSM81248 03 ...

Страница 2: ...nce Please bear in mind that this product may not be brought as is into the EU The same restriction also applies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ...

Страница 3: ...O p e r a t i o n 10 M a i n t e n a n c e A n d I n s p e c t i o n 17 P r e c a u t i o n s 19 C o n n e c t i o n W i t h O t h e r E q u i p m e n t 23 T r o u b l e s h o o t i n g 25 C i r c u i t d i a g r a m 27 P a r t s L i s t 28 P a r t s L a y o u t D r a w i n g 29 O u t l i n e D r a w i n g 30 C h a r a c t e r i s t i c s O f I n d i v i d u a l W e l d i n g M e t h o d s 31 ...

Страница 4: ...eriodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this pro...

Страница 5: ...ng above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauster...

Страница 6: ...the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like around the welding m...

Страница 7: ... g guarding of industrial equipment e The health of the people around e g the use of the pacemaker and hearing aids f Equipment used for calibration or measurement g The immunity of other equipment in the environment the user shall ensure that other equipment being used in the environment is compatible this may require additional protection measures h The time of day that welding or other activiti...

Страница 8: ...YC 500WY4 YC 500WX4 415 ...

Страница 9: ...MIX TIG V 10 4 21 A C STD TIG V 10 8 22 A C HARD TIG V 10 8 22 Rated A C output voltage A C SOFT TIG V 10 4 18 A C STD MIX INITIAL CRATER current A 10 300 D C INITIAL CRATER current A 4 300 A C SOFT INITIAL CRATER current A 10 200 A C HARD INITIAL CRATER current A 20 300 Rated duty cycle 440 Gas preflow time s 0 3 Gas postflow time s 2 20 Upslope time s 0 or 0 1 5 N B 1 Downs lope time s 0 or 0 2 ...

Страница 10: ... 2 2 ...

Страница 11: ...fuse Power supply cable should be 14mm2 or more in sectional area if its length is more than 10m If an engine generator is used it should be provided with an inverter of capacity from three to five times of that of the welder with compensating winding for thyristor equipment 2 Required equipments and materials Prepare the following equipments and materials to perform welding work TIG welding TIG w...

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Страница 29: ...ure at min and water quantity at 0 7 or more When using the water tank Replace cooling water with a new one 1 or 2 times per 6 months Deposited fur may cause the pump motor to rortate and the water line of torch and flow rate switch may become clogged accordingly When using non freezing fluid For non freezing fluid always use glycols If this antifreeze mixing ratio is increased cooling water visco...

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Страница 32: ...Automatic TIG filler Connection with TIG MATE YJ 1052THGE Sold separately Connect the TIG MATE control cables as illustrated in drawing below 2 4 ...

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Страница 35: ...CIRCUIT DIAGRAM YC 500WY4 WX4HJE 27 R100 ...

Страница 36: ... 8 ...

Страница 37: ...24 R5 R6 Resistor RX274H20W5R0JW 2 25 S 1 Switch ASW220TK392 1 26 S 2 3 Switch ADS850CF1A02 2 27 S4 Switch VLA04B1 2 1 28 S 5 Switch SRM125F2098N 1 29 S6 Switch VLA04B1 2 1 30 S 7 Switch VLA04B1 2 1 31 T6 Control transformer TSMU0160 1 32 SOL Gas valve J540 716 1 33 T 1 T3 Control transformer TSMU0006 2 34 T 2 Control transformer TSM11667 1 35 36 T5 Control transformer TSMU0163 1 37 VRl 2 3 Variab...

Страница 38: ...or SFW40A100 8 25 R5 6 Resistor RX274H20W5R0JW 2 26 MCB Switch NDM1 63H50 3P 1 27 S2 3 Switch ADS850CF1A02 CD3 13 CF1G BB 2 28 S4 Switch SR W102A 30BB 1 29 S5 Switch RS25 6 1 30 S6 Switch SR W102A 30BB 1 31 S7 Switch SR W102A 30BB 1 32 PCB7 PC Board JIG TSM9508 1 33 SOL Gas valve J540 716 1 34 T1 Control transformer TSM24002 1 37 T4 Control transformer TSM05329 1 38 VR1 2 3 4 8 10 Variable resisto...

Страница 39: ...NG YC 500WY4 WX4HJE LEFT SIDE VIEW 10 42 12 11 23 24 21 19 32 9 4 50 51 40 36 7 52 53 30 LIGHT SIDE VIEW FRONT VIEW 47 37 1 26 44 33 39 46 34 17 16 29 25 28 27 13 45 43 41 5 6 30 48 55 54 18 20 3 2 38 15 22 14 49 8 21 31 ...

Страница 40: ...YC 300WY4HGE 4 42 44 37 45 49 45 34 46 40 56 58 57 55 32 22 13 12 8 25 20 3 50 41 19 59 7 21 ...

Страница 41: ...YC 500WY ...

Страница 42: ...YC 300WY4HGE ...

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Страница 46: ...pplies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment with the authorized organization a...

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