background image

- 16 -

- 5 -

PARTS LIST 

(NOZZLE HOUSING)…       BLOCK

A

Ref. No.

Part Name & Description

Part No.

Quantity

Remarks

A - 1

Nozzle Housing

ACØ1ACCAZUU3

1

A - 2

Window

AC21HAFVZUØ3

1

A - 3

Plastic Shaft

AMC25S-VØØ

1

A - 4

Furniture Guard

AC1ØAAGZVØ7

1

A - 5

Light Cover

AC24HAFVZUØ3

1

A - 6

Screw, Light Cover

AXTN4+2ØBFY

2

A - 7

Frame

AMC43A-2VØ

1

A - 8

Pedal Spring

AC58AAFVZØØ

1

A - 9

Pedal Shaft

AMC51A-V3Ø

1

A - 10

Screw, Pedal Assembly

AXTN4+1ØBFY

2

A - 11

Screw, Pedal Assembly

AXTN4+16BFY

1

A - 12

Pedal, Handle Release

AMC47A-2VØU

1

A - 13

Belt

AC28SJPZØØ

1

A - 14

Lower Plate Assembly

AC91AATEZVØ7

1

(Includes A-15, A-16, A-17, A-22, A-23, 

A-24, A-26, A-27, A-28, A-29)

A - 15

Lower Plate

AC27AATEZVØ7

1

A - 16

Lower Plate Packing

AC19AARKZVØØ

1

A - 17

Belt Cover

AC43SAFVZØØ

1

A - 18

Screw, Slider Support

AC68AZAZØØ

1

A - 19

Nozzle Hose

AC34PAJDZVØ6

1

A - 20

Slider Support

AC53KAFVZØØ

1

A - 21

Screw, Slider Support

AXTN4+16BFY

2

A - 22

Latch, Lower Plate

AMC68N-AVØK

2

A - 23

Stop Latch Spring

AC7ØNYUZØØ

2

A - 24

Screw, Latch

AMC68A-V3Ø

2

A - 25

Body, Lower Plate

ACØ6AAJUZØØ

1

A - 26

Wheel

AC9ØQNGZVØ6

2

A - 27

Roller Shaft

AC16CNXZØØ

2

A - 28

Screw, Lower Plate

AXTN4+16BFY

2

A - 29

Agitator Assembly

AC92SATEZØØ

1

(Includes B-31 thru B-41)

PARTS LIST 

(AGITATOR ASSEMBLY)...       BLOCK

B

Ref. No.

Part Name & Description

Part No.

Quantity

Remarks

B-31

Brush, Strips (Set of 4)

AC85RBFTØØØØ

1

B-32

Pulley, Agitator

AC29SARGZØØ

1

B-33

Holder, Agitator

AC41SJM1ØØ

1

B-34

Filter, Agitator

AC44KJMZØØ

2

B-35

Cap, Left End

AC97DJMZØØ

1

B-36

Cap, Right End

AC96DJMZØØ

1

B-37

Shaft, Agitator

AC57RATEZØØ

1

B-38

E-Clip

AMC-XUC4FY

1

B-39

Holder, Brush

AC84RJMZØØ

1

B-40

Pin, Spring

AMC-XPL16A8WFR

1

B-41

Spacer

AC74SATEZØØ

1

Removal

1.

Remove the dust cover by grasping the top near the ON/OFF switch and pulling 

sharply out toward you.

2.

Remove the lower plate, agitator assembly, belt, the plastic shaft, and the nozzle 

housing as instructed in the respective removal sections.

3.

Turn the vacuum over to the front side and remove the four (4) screws from the motor case

and then remove the motor case, 

(Fig. 17)

.

4.

Disconnect the motor leads and ground wire and remove the motor.  

5.

Remove the plastic motor cover by carefully prying out the tabs which secure it to the

motor, 

(Fig. 18)

.  Snap the motor cover onto the new motor.

6.

Remove the motor support rubber (rear), noise suppressor, and the motor support rubber

(front). Place these items on the new motor.  See the 

C Block

for a view of these.

Installation

1.  

Connect all wires according to the SCHEMATIC DIAGRAM.

2.

Place the motor into the dust compartment with brushes aligned to the front edge of the

dust compartment. The motor support (rear) must also align with the tabs in the same direction.

3.

Route all wires according to the WIRE MANAGEMENT DRAWING. 

4.

Replace the motor case and the four (4) screws.

5.

Turn the vacuum back over and replace the plastic shaft, nozzle housing, belt, 

agitator assembly, and lower plate according to the respective installation instructions.

Screws

Motor Case

MOTOR REPLACEMENT

(Fig. 17)

(Fig. 18)

CARBON BRUSH REPLACEMENT

Removal and Installation

1.

After removing the motor and plastic motor cover, see MOTOR

REPLACEMENT, make sure that you have properly identified it.  

Note

specifically that this motor is made in the U.S.A. as identified by the label on
the side of the motor, or Made in U.S.A. stamped on the bottom.

2.

Remove the amp terminals located on each brush end, 

(Fig. 19)

.

Replace the brush assembly which should include the brush holder.
Reinstall the amp terminals onto the new brush assembly.  Complete brush
change on one side before starting on the other side.

NOTE:  Do not drop screws into the motor.

3.

There are two (2) brushes located on the motor as identified in (

Fig. 19)

.

A phillips head screwdriver will be required to remove the four (4) screws that
hold the brush holders onto the motor.
See (

Fig. 19)

for screw location. 

NOTE: When inserting the brush assembly, be sure that 

the

TAB on the bottom of the brush holder is positioned in the trough as
shown in (Fig. 20)
.

4.

Check and clean commutator.

5.

Replace the brush holder bracket with two (2) Phillips screws on each

side of the motor.

6.

As a final check to assure proper installation of brushes, 

measure across the brushes for the approximate dimension as shown in

(Fig. 20).

7.

Place the plastic motor cover back on the unit and re-install the motor back into the unit by following the installation instructions in

the MOTOR REPLACEMENT.

Made in U.S.A.

Carbon Brushes

Amp

Terminal

Label

Green Ground Wire

(Some Models)

Brush

Screws

Trough

Brush Holder

Tab Location

115-120 mm

4.5 - 4.7"

Brush to Brush

Dimension is Approximate

(Fig. 19)

(Fig. 20)

Содержание MCV5203 - COMMERCIAL VACUUM

Страница 1: ...LECTRIC CORPORATION OF AMERICA One Panasonic Way Secaucus New Jersey 07094 World Wide Web Address http www panasonic com Printed in U S A PANASONIC SALES COMPANY DIVISION OF MATSUSHITA ELECTRIC OF PUERTO RICO INC PSC Ave 65 de Infanteria Km 9 5 San Gabriel Industrial Park Carolina Puerto Rico 00985 Tel 809 750 4300 Fax 809 768 2910 Commercial Vacuum Cleaner Model MC V5203 Power Source AC 120V 60 H...

Страница 2: ... 12 NOZZLE HOUSING AND NOZZLE HOSE REPLACEMENT 13 SWITCH COVER AREA WIRING MANAGEMENT 14 POWER CORD ON OFF SWITCH REPLACEMENT 14 15 HOSE REPLACEMENT 15 MOTOR REPLACEMENT 16 CARBON BRUSH REPLACEMENT 16 MOTOR FAN REPLACEMENT 17 NOTES 18 19 This service information is designed for experienced repair technicians only and is not designed for use by the general public It does not contain warnings or cau...

Страница 3: ... component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage WIRING MANAGEMENT DRAWING NOTE Do not pinch any wires during reassembly After servicing any electrical component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage NOTES ...

Страница 4: ...n wrench still The nut will have to be turned clockwise as it is a left hand thread After removing the nut remove the fan Fig 22 There is a spacer left on the motor that is not required to be removed If spacer is removed reassemble per exploded view Fig 22 Some models will have this washer and spacer Installation 1 Place the new fan onto the motor shaft making sure that the spacer is still on the ...

Страница 5: ...Snap the motor cover onto the new motor 6 Remove the motor support rubber rear noise suppressor and the motor support rubber front Place these items on the new motor See the C Block for a view of these Installation 1 Connect all wires according to the SCHEMATIC DIAGRAM 2 Place the motor into the dust compartment with brushes aligned to the front edge of the dust compartment The motor support rear ...

Страница 6: ... dust compartment Attach wires with wire connectors according to the wiring diagram in the front of this manual ONLY USE A NEW CORD RETAINER DO NOT REUSE A CORD RETAINER 2 For switch replacement only insert the new ON OFF switch with the numbers 1 2 3 facing toward you into the dust compartment until secured by the retaining tabs Use a wire tie with the part number listed in the C Block parts list...

Страница 7: ...Cover AC6ØKCCAZUU3 1 C 36 Stretch Hose AC84PJPZVØ6 1 C 37 Hose Holder AC23PJPZVØ7 1 C 38 Tie Cable AMC596 7ØØ 1 C 39 Motor Protector AC69KJMZVØ6 1 C 40 Protector Spring Silver AC7ØKJMZØØ 1 C 41 Protector Support AC18MJMZVØ6 1 C 42 Protector Case AC68KJMZVØ6 1 C 43 Rubber Protector AC51E4GZUØ1 1 C 44 Flat Washer AXWE1ØJ223FE 1 C 45 Cord Retainer ACØ6WAPNZØØ 1 C 46 Packing AC61LAGMZØØ 1 C 47 Hose Ho...

Страница 8: ...lined in its removal section 7 Remove the light cover Fig 12 by removing the two 2 screws from the nozzle housing and pushing out on the cover Fig 12 8 Remove window furniture guard and slider support NOTE If the motor case cover is removed DO NOT turn vacuum over as the motor may fall out Installation 1 Install the light cover handle release assembly furniture guard window and slider support in t...

Страница 9: ...ssembled and the brushes replaced 4 Using a small screwdriver carefully remove the E clip from the agitator shaft Fig 6 DO NOT misplace Remove the right end cap Pull the agitator shaft out of the opposite end of the agitator 5 Pull or pry out the agitator pulley and agitator holder Fig 7 6 The brushes can now be replaced Fig 8 Each brush must be inserted so that the end with eleven 11 tufts is pla...

Страница 10: ...ozzle housing Fig 2 3 Remove the belt from the motor shaft by sliding it off between the end of the shaft and the nozzle housing Installation 1 Place the belt around the motor shaft Fig 3 2 Start the agitator assembly back into the nozzle housing by placing the side opposite the belt partially into the slot This will hold the agitator in place and leave both hands free to place enough tension on t...

Отзывы: