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DESCRIPTION OF MANUAL CONTENTS

This is the manual for the machine maintenance, and describes
about daily check, adjustment and exchange of consumers.
Also, the troubleshooting is included.

Part 2. Maintenance manual

Part 1. Operating manual

This is the manual for the machine operators, and describes
about operating procedure, cautions and information which is
necessary for operation.

Part 3. Parts List

Parts constructions of each unit is indicated individually by the
exploded view.
Use this for parts order or confirmation of parts construction.

DESCRIPTION OF MANUAL CONTENTS

013C-E-OMA00-C01-00

This specifications consist of the following some contents. Please use it according to your work.

Operating Instructions

Содержание KXF-013C

Страница 1: ...F 013C Thank you for purchasing DS10F the bare board stocker ST Before placing the machine in service be sure to read the instruction manual for proper usage After that store it carefully and it if necessary Bare Board Stocker ST DS10F ...

Страница 2: ......

Страница 3: ...01 00 M11E WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE The machine may be operated improperly and injure you Either carry out training by yourself or consult the manufacturer ...

Страница 4: ...ual for the machine operators and describes about operating procedure cautions and information which is necessary for operation Part 3 Parts List Parts constructions of each unit is indicated individually by the exploded view Use this for parts order or confirmation of parts construction DESCRIPTION OF MANUAL CONTENTS 013C E OMA00 C01 00 This specifications consist of the following some contents P...

Страница 5: ...C OPERATION DAILY OPERATION CHANGING MACHINE SET UP GENERAL DESCRIPTION OPERATION Doc No SAFETY PRECAUTIONS 1 2 3 4 5 6 Part 1 Operating Manual Part 1 Operating Manual Refer to the following pages for detailed contents 013C E OMA00 C02 01 013C E OMAC 0001 ...

Страница 6: ... 1 1 Operation Process Flow Chart 1 1 2 SPECIFICATIONS 2 1 Specifications of Machine 2 1 2 1 1 Outline Specifications 2 1 2 1 2 Outer Dimension 2 2 2 1 3 Specifications of Board 2 3 3 MAJOR COMPONENTS 3 1 Visual Diagram 3 1 3 2 About Main Units 3 2 3 3 Signal Tower 3 3 GENERAL DESCRIPTION ...

Страница 7: ...unter In the case of LC4H 4 4 5 DAILY OPERATION 5 1 Start Automatic Operation 5 1 5 1 1 Turn on Machine and Start Automatic Operation 5 1 5 1 2 How to Supply Materials Boards 5 2 5 1 3 Line Start 5 3 5 2 Production End and Interrupt Production 5 3 6 CHANGING MACHINE SET UP 6 1 Process of Change 6 1 6 1 1 Adjustment of Magazine Width 6 1 6 1 2 Adjustment of Conveyor Width 6 1 6 1 3 Adjustment of Do...

Страница 8: ...CONTENTS Page 4 013C E OMA00 B03 01 MEMO ...

Страница 9: ...n below The following is only some examples of the symbolic indications DANGER WARNING CAUTION This indication refers to a situation which is considered that there is imminent danger of death or serious injury This indication refers to a situation which is considered that there is a possibility of death or serious injury This indication refers to a situation which is consid ered that there is a po...

Страница 10: ...pasted on this machine Follow the instructions on each label If a label has come off put a new one on a proper position To order a label from the manufacturer refer to PARTS LIST Label part No Front view of warning label attached positions M32E 013C PS001 0 1 J X A DANGER DO NOT TOUCH ACTIVE PART WHEN OPERATING You will have serious injury if you touch the active part Stick on the back side of the...

Страница 11: ...achine in a dangerous or abnormal state a breakdown or an accident will occur There is one emergency stop button Pressing it stops operation Remove the cause of the danger or abnormality then re start the machine To reset the emergency stop button turn it clockwise M33E 1B 013C E OMA00 B04 02 EMERGENCY STOP R S E T E R S E T E 013C PS001 ...

Страница 12: ...set up or adjust machine settings You may be injured if the machine is actuated Also you may be struck by an electric shock There are two levels of procedure shown below for each kind of work 1 Cutting off the power supply of the machine For repairing the control box 2 Main power OFF For replacing a control part such as a sensor or for disassembling or replacing parts M73EB 1 The breaker to which ...

Страница 13: ...Page 9 DANGER 013C E OMA00 B04 01 DO NOT TOUCH ACTIVE PART WHEN OPERATING You will have serious injury if you touch the active part L02E ...

Страница 14: ...OT PUSH THE UPPER PART OF THE MACHINE TO MOVE You will have serious injury if the machine falls down L15EB 013C E OMA00 B04 02 M04E TAKE CARE NOT TO PINCH YOUR HANDS OR FINGERS You will have serious injury if your hands or fingers are caught in the conveyors during manual or automatic width adjustment M09E DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPER ATE THE MACHINE The ma...

Страница 15: ...ARGE OF MAINTENANCE MUST REPAIR OR ADJUST THE MACHINE The machine may be incorrectly repaired or adjusted resulting in malfunction Have the machine repaired or adjusted by a trained professional maintenance engineer Consult the manufacturer for training M08E ...

Страница 16: ...connected with the machine Never damage remake bring close to heating appliances bend forcibly twist pull put heavy objects on and bundle up M85E M86E FIRMLY INSERT THE POWER AND OTHER PLUGS Imperfect plugging in may cause fire because of electric shock and generated heat Do not use the damaged plug or loose outlet M89EB M87E DO NOT INSERT OR REMOVE POWER AND OTHER PLUGS BY WET HAND If plugged in ...

Страница 17: ...TS ON THE COVER The cover may break due to the weight of the objects and injure you M16EB BE CAREFUL WITH YOUR HANDS AND FINGERS WHEN CLOSING THE COVER Your hands or fingers may be caught in the cover and injured M17EB M18E DO NOT GIVE A SHOCK TO THE ELECTRICAL EQUIP MENTS There is a risk of an electric shock leak or malfunction of the machine M27E TURN ON THE POWER BE FORE SUPPLYING AIR Your hand...

Страница 18: ...nance the machine cannot exhibit its true performance Also it may break down or produce defectives Periodic inspection and maintenance should be carried out by a trained person in charge of maintenance according to the instructions in MAINTENANCE MANUAL WEAR A PROTECTIVE HAT AND GOGGLES FOR MAINTE NANCE WORK Your head or eyes may be injured while per forming maintenance work M44E ...

Страница 19: ...RIAL PLATE 013C E OMA00 B05 05 SERIAL PLATE The serial plate attached to the machine indicates the model name and production number 013C AC00 tif DS10F M KXF 013C Actual numbers are shown on the plate instead of ...

Страница 20: ...Page 16 SERIAL PLATE 013C E OMA00 B05 01 MEMO ...

Страница 21: ...S C R I P T I O N This chapter discusses the items necessary for proper operation of the ma chine such as specifications and components of the machine and precautions during operation Be sure to read the instructions before operating the machine 013C E OMA00 A04 00 ...

Страница 22: ... MEMO 013C E OMA00 A04 01 ...

Страница 23: ...chine takes out boards from a magazine to the next process as follow process lifter down board pick up lifter up board pick up cancellation board transfer 013C E OMA01 A01 00 This loader separates the top board from the stack of boards in the magazine and loads in onto the conveyor Section 1 FUNCTIONS ...

Страница 24: ...Chapter 1 GENERAL DESCRIPTION Section 1 FUNCTIONS Page 1 2 013C E OMA01 A01 01 MEMO ...

Страница 25: ...nting counter Item Standards Note Outline specifications Item Board stock empty Facility tact time 12seconds board Board dimensions Max330 250mm Min50 50mm Board thickness mm 0 5 2mm Transfer chuck Vacuum 5 points Vacuum chuck pitch Variable 15 250mm Vacuum generator Internal Magazine refill check Operator switch control after verification Warning lamp flashes about 10 boards before board stock em...

Страница 26: ...n unit Rated voltage single phase 200 V Frequency 50 60 HZ Power 0 2 kVA Air pressure over 0 5 MPa 5 1 kgf cm2 Consumed air 65 NI min quantity Surrounding 10 C 35 C condition Operation unit power switch emergency switch 013C E OMA02 A01 02 L W H 013C AB00 tif 1900 1600 800 800 Main unit 800 800 1900 Unit mm Outer dimension ...

Страница 27: ...oving direction Mounting on both sides right left 014C IL003 013C E OMA02 A01 00 3 3 6 5 0 5 2 20 5 5 Board s moving direction mim 50 50 max 330 250mm 2 1 3 Specifications of Board Article Material of board Board dimensions DS10F M Board thickness L W L W Specifications of board open space for transfer ...

Страница 28: ...Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATIONS Page 2 4 013C E OMA02 A01 01 MEMO ...

Страница 29: ...Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS Page 3 1 3 Section 3 MAJOR COMPONENTS 013C E OMA03 A01 01 013C AA00 tif 3 1 Visual Diagram ...

Страница 30: ...t process which is taken out of a magazine This unit goes down to catch a board and goes up then puts the board on the conveyor This is the unit to take out a board one by one from a magazine 2 TRANSFER CONVEYOR 3 BOARD LIFTER 013C E OMA03 A01 00 3 2 About Main Units 013C PS001 013C PS002 013C PS003 3 BOARD LIFTER 2 TRANSFER CONVEYOR 1 MAIN UNIT ...

Страница 31: ...reen Normal setting 014C IL005 color representation main trouble 013C E OMA03 A01 01 3 3 Signal Tower THREE WAYS SIGNAL TOWER Air pressure down Door of safety cover is open A trouble occurred but the machine still can continue its operation A trouble cause the machine cannot continue its operation emergency stop Under automatic operation under machine adjustment yellow red green Board position err...

Страница 32: ...Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS Page 3 4 013C E OMA03 A01 01 MEMO ...

Страница 33: ...e 4 1 Section 4 BASIC OPERATION 4 1 1 Diagram of Operation Panel PRODUCTION COUNTER LINE START PROD END POWER MAGAZINE RESET CYCLE EMERGENCY PASS RESET MANU AUTO 014C IL006 013C E OMA04 A01 01 4 1 Operation Switch Panel MAGAZINE RESET RESET 3 2 1 5 6 8 7 3 9 4 10 ...

Страница 34: ...he production This lamp will tune on Start the line to cancel this command For each mode To emergency stop the machine In case of manual operation to take out a board When the machine produced boards which are as many as the counter number which is set beforehand the machine will stop producing automatically If you want to start the line reset the counter The indicator lamp of power switch A butto...

Страница 35: ...on finish signal will be output When production finished the red lamp turns on and the next process stop immediately If you want to restart the machine press reset switch of the counter and then press the line start switch which on the forward stoker operation panel Make sure that all of production process are stopped when you restart the machine panel front figure Mode setting Press ENTER If you ...

Страница 36: ...ut DIP switch A A AA AA A A AA AA A A AA AA A A AA AA ON 1 2 3 4 5 6 7 8 014C 001E o N h c t i w S e d o m t u p t u O 1 2 3 N O N O N O A T O H S F F O F F O F F O B T O H S N O F F O F F O C T O H S F F O N O F F O D T O H S N O N O F F O A D L O H F F O F F O N O B D L O H N O F F O N O C D L O H F F O N O N O Note 1 014C 002TE Note 1 Note 1 Note 1 m e t I F F O N O 1 e d o m t u p t u O 1 e l ...

Страница 37: ... a v e h T e r o f e b t s u j n o s i r e w o p e h t r o r r e U P C e h t r o r r e y r o m e M 2 0 COUNTER LC4H RESET OP RST LOCK LOCK NA S 014C 003E 8 Setting the number of boards Unlock the key then set the number of boards by pressing the up key Counting value indicator Set value indicator Control output indicator Reset indicator Lock indicator When the counter is counted up OP is indicated...

Страница 38: ...Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION Page 4 6 013C E OMA04 A01 01 MEMO ...

Страница 39: ...operation The operation steps to produce the PC board assembly exactly the same as that of the previous production utilizing the data stored in the built in memory Changing machine setup The operation steps to change the production data and adjust the machine for any PC board of the type other than that currently produced 013C E OMA00 A04 00 ...

Страница 40: ... MEMO 013C E OMA00 A04 01 ...

Страница 41: ...L004 rear side 1 Recognizing the air pressure Make sure of matters as follow before you start the machine Check the step load front stocker which is equipped with the air unit in the preceding process The way of supplying with the board from the non segmented front stocker is shown in this section When supplying with the board from the step load front stocker which is set in the preceding process ...

Страница 42: ... MEMO 013C E OMA00 A04 01 ...

Страница 43: ...NU AUTO change switch on the operation panel 2 Open the cover 3 Remove the clamp 4 Pull out the magazine to this side 5 Exchange the magazine 6 Return the magazine to the inner 7 Clamp the magazine 8 Close the cover 9 Press the RESET switch Be sure to clamp the magazine to be fixed MANU AUTO FWD clamp magazine 013C PS005 013C PS004 cover ...

Страница 44: ...rd output the production stop signal to the next process to tell the production is finished 2 Production end production end switch When you want to finish the production before the production counter counts up press prod stop then the machine will stop taking out boards In this case when the boards demand signal comes from the next process the machine will output the production stop signal 3 Inter...

Страница 45: ...Page 5 4 Chapter 2 OPERATION Section 5 DAILY OPERATION 013C E OMA05 A01 01 MEMO ...

Страница 46: ... can move through the conveyor smoothly and then fix the lock lever motor fixed rail motor 014C PS014 board conveyor width movable rail adjusting handle moving direction lock lever X direction screw 4 Y direction guide movable plate bolt 1 screw 2 screw 3 Adjustment of magazine width Loosen the screw 1 2 and 3 to move the plate at movable side and then adjust the magazine width inYdirection Loosen...

Страница 47: ...ve the screw to adjust the position of the double boards detection sensor to set it larger than a board size X board size The stopper screw adjusts the height not to let the second board flow 013C PS008 013C PS003 sensor t1 013C IL001 013C PS007 board detection sensor PH 2 stopper Remove the screw to set them according to the board size NOTICE When the board detection sensor PH 2 at the stopper an...

Страница 48: ...osen the lock handle to adjust the nozzle guide to the center of the board and then fix the lock handle Adjust the nozzle guide according to the board Move the catch pat to the position where the pat can catch the board In this case loosen the setting screw and lock nut lock handle setting screw nozzle guide board lock nut nozzle plate moving direction catch pat magazine 014C PS015 ...

Страница 49: ...Chapter 2 OPERATION Section 6 CHANGING MACHINE SET UP Page 6 4 013C E OMA06 A01 01 MEMO ...

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