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Table of contents

Table of contents

About these instructions ............................................... 7

1.1

Abbreviations used ................................................................... 7

1.2

Enclosed documents ................................................................ 7

Important safety information ........................................ 9

2.1

Personnel qualifications ............................................................ 9

2.2

Warning notices in these assembly instructions ..................... 10

2.3

You must take these points into account during installation ... 11

Required tools and auxiliary equipment .................... 13

List of models and scope of delivery ......................... 14

4.1

Standard tail lift ....................................................................... 15

4.2

Tail lift with welded consoles and slide-in unit ........................ 16

4.3

Tail lift with bolted consoles and slide-in unit .......................... 16

4.4

Tail lift with platform and turning unit ...................................... 17

4.5

Scope of delivery .................................................................... 17

Preparing for installation ............................................ 18

Preparing vehicle ......................................................... 20

6.1

Removing projecting parts of the vehicle ................................ 21

6.2

Creating cutouts for the lifting mechanism (optional) ............. 22

6.3

Reinforcing rear cross-member (optional) .............................. 22

6.4

Preparing vehicles with box bodies ........................................ 23

Installing lifting mechanism ........................................ 24

7.1

Installation with installation aids ............................................. 24

7.2

Installation with attached platform .......................................... 33

Establishing electrical connections ........................... 37

8.1

Establishing connection to vehicle battery .............................. 37

8.2

Installing and connecting the control unit ............................... 39

8.3

Mounting the control panel holder .......................................... 40

8.4

Connecting the manual cable switch/remote control
(optional) ................................................................................. 40

Installing and connecting the platform ...................... 42

9.1

Moving up and positioning platform ........................................ 42

9.2

Bolting the platform to the control rod ..................................... 43

9.3

Bolting the platform to the first tilt cylinder .............................. 44

9.4

Adjusting the tilt cylinder ......................................................... 47

9.5

Bolting the platform to the second tilt cylinder
(apart from the types DUO and 1000 E) ................................. 48

9.6

Connecting plug for foot-operated switch and Warnfix ........... 48

9.7

Installing tilt sensors ............................................................... 49

Adjusting and testing installed tail lift ....................... 50

10.1 Opening/closing platform and setting tilt switch b13 ............... 50

Содержание C1500L

Страница 1: ...ail Lift OFFER INFORMATION Location details K stendorf 5203 Austria Dealer details PALFINGER EMEA GmbH Dealer E mail sales palfinger com Dealer phone 004366488345792 Availability On request Product ty...

Страница 2: ...MBB C 1500 L THE EFFICIENT AND FUNCTIONALLY TAIL LIFT...

Страница 3: ...inal 600 mm Load centre lateral 50 of the full load on one side Inclination angle of the platform 90 to 10 Lifting arms in mm 700 800 900 H max loading height unloaded 1256 1409 1546 H min loading hei...

Страница 4: ...PALFINGER TAIL LIFTS ASSEMBLY INSTRUCTIONS TAIL LIFTS STANDARD...

Страница 5: ......

Страница 6: ...Assembly instructions for PALFINGER Tail Lifts Tail Lift Standard 07 500 99 04 10 03 15 06 2017 Ref no 2032342 A 22839...

Страница 7: ......

Страница 8: ...einforcing rear cross member optional 22 6 4 Preparing vehicles with box bodies 23 7 Installing lifting mechanism 24 7 1 Installation with installation aids 24 7 2 Installation with attached platform...

Страница 9: ...orming an oil level check 52 10 5 Checking screw connections 52 10 6 Attaching warning strips safety point decals optional and type plate 53 10 7 Adjusting the pressure switch of the hydraulic support...

Страница 10: ...is provided below 1 2 Enclosed documents In addition to this assembly manual you will receive additional documents with your PALFINGER Tail Lifts tail lift They form part of these assembly instructio...

Страница 11: ...8 About these instructions Brief operating instructions Type plate Attachment report attachment diagram General installation drawing...

Страница 12: ...always passed on along with the PALFINGER Tail Lifts to third parties 2 1 Personnel qualifications The assembly and commissioning of the PALFINGER Tail Lifts tail lift require systematic knowledge of...

Страница 13: ...al that the measures to avert danger are complied with The signal words have the following meanings SIGNAL WORD Description of type and source of the hazard Description of consequences of non observan...

Страница 14: ...s Observe the respectively applicable general attachment report attachment diagram from PALFINGER Tail Lifts Make sure that any welding work is only performed by certified welders It is essential to c...

Страница 15: ...m the oil lines the pneumatic lines and the cabling of the vehicle are not damaged Do not apply any overpressure to the functions lift lower open close retract or extend before the installation is ent...

Страница 16: ...m Socket wrench 4 6 4x screw clamps Peening tool Hand held electric drill 2 hand electric drill Spiral drill up to 14 mm diameter Crimping tool for cable lugs 16 mm 25 mm 35 mm Insulation stripper Sid...

Страница 17: ...structure of the PALFINGER Tail Lifts tail lift and of the individual sub assemblies MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 LZ MBB C 1500 SK C 2500 SK MBB C 750 SPLD SPRD C...

Страница 18: ...ction 5 Platform support rod not included in scope of delivery 6 Tilt switch b13 tilt switch b15 7 Tilt switch b16 tilt switch b15 8 Foot operated switch option 9 Warning lamps option 10 Startup rail...

Страница 19: ...3 Tail lift with bolted consoles and slide in unit 1 Welded console plates 2 Hydraulic unit 3 Underride protection 4 Tilt cylinder 5 Lift cylinder 6 Lift rocker 1 Bolted console plates 2 Hydraulic uni...

Страница 20: ...5 Scope of delivery The scope of delivery of your PALFINGER Tail Lifts tail lift is based by the model you ordered and any agreed special accessories 1 Bolted console plates 2 Hydraulic unit 3 Underr...

Страница 21: ...been correctly delivered Have the general installation diagram and the attachment report attachment diagram been provided in accordance with your ordered PALFINGER Tail Lifts tail lift type Is the veh...

Страница 22: ...ed Has allowance been made for the space required for the optional grab handle 25 mm finger room between platform and handle When all these points have been checked off you can start with the installa...

Страница 23: ...the lifting mechanism for any offset rear lights the thickness of the vehicle s rear cross member and any cutouts required in the lower tail chassis To prepare the vehicle for installation of the PALF...

Страница 24: ...omponents in a secure dry place Components that are not compatible with your PALFINGER Tail Lifts tail lift may not be reinstalled Consult your vehicle maker to find alternative solutions for incompat...

Страница 25: ...eate the cutouts according to the attachment mounting diagram and reinforce them Seal the blank body parts with rust protection and repaint them Observe the vehicle manufacturer s superstructure guide...

Страница 26: ...instructions supplied Box bodies with doors To avoid damage to box body doors you must attach spacers and bridging profiles You must then abut the platform to the superstructure end with the bridging...

Страница 27: ...lation aids on the vehicle chassis see chapter 7 1 1 on page 24 position lifting mechanism under the vehicle see chapter 7 1 2 on page 25 bolt lifting mechanism to installation aids see chapter 7 1 3...

Страница 28: ...hanism under the vehicle Raise the lifting mechanism with suitable lifting equipment such as a forklift truck or trolley jacks for example Carefully position the lifting mechanism under the vehicle De...

Страница 29: ...ealing system is present to attach spacers to ensure correct spacing between the control rod and vehicle chassis Secure the lifting mechanism with screw clamps to the vehicle chassis Lay the cables an...

Страница 30: ...ed The following console pates can be ordered from PALFINGER Tail Lifts welded consoles bolted consoles The installation sequence differs according to the type of console plates used The welded consol...

Страница 31: ...note the number position and diameter of drill holes Drill the holes in the console plates Bolt the console plates to the vehicle chassis In the process note the tightening torques in the general inst...

Страница 32: ...C 750 L C 750 LX C 750 LG C 750 LD C 750 ML PRO C 1000 ML PRO C 750 SPLD SPRD 6 M14x1 5 190 Nm C 1000 S C 1000 SB C 1000 SPL SPR C 1000 LD C 1000 L C 1500 L C 1500 ML PRO C 1500 S C 2000 S 10 M14x1 5...

Страница 33: ...stand tube 1 Turn the hex nuts 5 on the bolts 3 and thus fix the console plate 2 and the U section 6 Align the two console plates corresponding to the frame width and pretighten the hex nuts NOTE We...

Страница 34: ...ry cable is not directly connected to the battery and the ground runs over the vehicle chassis it may be necessary to fabricate a ground cable from the delivered cable lugs and protective caps Cut off...

Страница 35: ...he vehicle If the cables and hoses are too long you must bundle them and fix them under the vehicle 7 1 7 Removing the installation aid Remove the pins between the control rods and the installation ai...

Страница 36: ...hanism see chapter 7 2 2 on page 34 mount auxiliary device see chapter 7 2 3 to page 34 position and fix platform see chapter7 2 4 on page 35 install lifting mechanism see chapter 7 2 5 on page 36 rem...

Страница 37: ...traight steel bearers of sufficient length on the load area between the control rod arms and vehicle body wall CAUTION Risk of falling equipment If you incorrectly position the auxiliary device or do...

Страница 38: ...at the control rod heads rest up against the rear wall apron Observe the relevant installation diagram Fix the platform securely to the auxiliary device For this purpose use appropriately rated screw...

Страница 39: ...hanism according to the type of console plates used see chapter 7 1 5 on page 27 For this purpose use the adjustment gauge indicated on the installation diagram Bolt the tilt cylinders to the platform...

Страница 40: ...required establish connection to vehicle battery see chapter 8 1 on page 37 install and connect optional control unit see chapter 8 2 on page 39 mount control panel holder see chapter 8 3 on page 40...

Страница 41: ...nd mount it on the battery s minus terminal With vehicles with preinstalled ETMA interface Plug the plus and minus cables into the mating plugs NOTE With hazardous goods vehicles the ground cable must...

Страница 42: ...diagram which you can obtain from PALFINGER Tail Lifts Run the cable for the control unit to the driver s cab Select a suitable location on the dashboard in the driver s cab Establish an electrical c...

Страница 43: ...llation diagram 8 4 Connecting the manual cable switch remote control optional A manual cable switch or a remote control are optionally available with your PALFINGER Tail Lifts tail lift NOTE When ins...

Страница 44: ...to be clipped onto to slot J31 on the circuit board and connected to ground You will then have to attach the receiver to the stand tube The receiver and the wireless remote control are preadjusted so...

Страница 45: ...rol rod see chapter 9 2 on page 43 bolt the platform to the first tilt cylinder see chapter 9 3 on page 44 adjust the tilt cylinder see chapter 9 4 on page 47 bolt the platform to the second tilt cyli...

Страница 46: ...ation position with the lifting equipment until the platform is bolted to control rod and tilt cylinders 9 2 Bolting the platform to the control rod Make sure that the platform is in its final install...

Страница 47: ...inders you should initially only bolt one tilt cylinder to the platform Inserting the air filter option Depending on the hydraulic unit manufacturer you will have remove the plug screw of the oil tank...

Страница 48: ...latform to the tilt cylinder Detach the bellows hose clamp and slide the bellows down Turn the rod end of the tilt cylinder on the piston rod as far as it will go Adjust the tilt cylinder length so th...

Страница 49: ...the product to align the platform to the body During the assembly make sure that the lubrication nipple on the piston rod end is oriented upwards and that the PALFINGER logo is not upside down Mount t...

Страница 50: ...ion To do this turn the piston rod with a wrench Repeat the adjustment process if required until the platform has reached the desired position Release the tilt cylinder by opening the platform Tighten...

Страница 51: ...hapter 9 3 on page 44 9 6 Connecting plug for foot operated switch and Warnfix Detach the strain relief Pull the cables for the foot operated switch and the Warnfix from the platform Connect the plugs...

Страница 52: ...ght of the platform Feed the cables through the openings Bundle up cables that are too long and secure these with cable binders Connect the cables and pull them back to the right length Fix the sensor...

Страница 53: ...ew connections see chapter 10 5 on page 52 attaching warning strips safety point decals optional and type plate see chapter 10 6 on page 53 performing acceptance test as per test book see chapter 10 8...

Страница 54: ...on ground Open and lower the platform until it sets down on the ground Check that the platform rests horizontally on the ground If the platform does not lie level release the screw on tilt switch b16...

Страница 55: ...eservoir or with a dipstick As required top up with oil or drain the excess oil off see chapter Testing the oil level in operating manual of your PALFINGER Tail Lifts tail lift Slide the hydraulic uni...

Страница 56: ...of delivery if your tail lift is equipped with wireless remote control In this case you will receive an installation diagram for the safety point decals drawing no 08 522 99 04 00 01 Mount the warning...

Страница 57: ...ch must be turned for this purpose To decrease the contact pressure of the props turn the grub screw anti clockwise one rotation To increase the contact pressure of the props turn the grub screw clock...

Страница 58: ...ommissioning in accordance with the test book Enter the required details in the test book Company Code Installation company Details of signatory It is essential that you enter the details on the opera...

Страница 59: ...Foot operated switch connecting plug 48 H Hydraulic circuit diagrams 58 I Installing control unit 39 tilt sensors 49 Installing lifting mechanism with installation aids 24 with platform 33 M Model lin...

Страница 60: ...57 Index T Tail lift platform 17 standard 15 with bolted consoles 16 with welded consoles 16 Tools 13 Truck with box body 20 W Warnings layout 10...

Страница 61: ...it diagrams 12 Hydraulic circuit diagrams 12 1 Standard tail lift with four cylinders 96 560 98 00 00 00 R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLIN...

Страница 62: ...59 Hydraulic circuit diagrams 12 2 Standard tail lift with two cylinders 97 510 98 00 00 00 R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER...

Страница 63: ...12 3 Standard tail lift with hydraulic support 96 524 98 01 00 00 B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER...

Страница 64: ...61 Hydraulic circuit diagrams 12 4 Tail lifts with hydraulic support MBB C 750 L C 1000 L Support cylinder TILT CYL LIFT CYL Pressure switch S8 1 adjusted to 20 bar...

Страница 65: ...62 Hydraulic circuit diagrams 12 5 Standard tail lift with hydraulic under ride protection 99 514 98 01 00 00 3 LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER...

Страница 66: ......

Страница 67: ...illy en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612...

Страница 68: ...PALFINGER TAIL LIFTS OPERATING INSTRUCTIONS TAIL LIFTS...

Страница 69: ......

Страница 70: ...Operating Instructions for PALFINGER Tail Lifts Standard Tail Lifts Retractable Tail Lifts Foldable Tail Lifts Column Lifts 07 500 99 01 00 03 04 07 2017 Article no 2012721 A 22839...

Страница 71: ...il Lifts with Electrical Cylinders 17 Retractable Tail Lifts 18 Retraction Equipment 19 Foldable Tail Lifts 20 Column Lifts 21 Presetting the Tail Lift 22 Setting the Ground Adjustment Timing 22 Prese...

Страница 72: ...Wireless Remote Control Unit Standard 108 Special Operating Elements 110 Special Operating Elements 112 Special Operating Elements 114 Programming a Key Code 116 Service and Maintenance 120 Maintenan...

Страница 73: ...te simple faults yourself Before starting to work with the tail lift read these instruc tions completely particularly chapter Important Safety In formation Further Documentation Assembly instructions...

Страница 74: ...lift Proper Use Exclusively use the tail lift for loading and unloading goods During loading and unloading only the operator is allowed to travel on the lift Observe all capacity limits as stated in t...

Страница 75: ...ess of your local contractor repair shop and other con tact information in the list of repair shops For maintenance use only original PALFINGER Tail Lifts spare parts Observe all applicable accident p...

Страница 76: ...buted Secure the load so that it cannot fall off the tail lift Rolling containers without brakes may only be transported on the tail lift if you secure them with roll stops roll off protection against...

Страница 77: ...emen can be found on all five continents A unique service network with more than 2 500 service stations in Europe alone guarantees optimum logistics without borders Your new PALFINGER Tail Lifts tail...

Страница 78: ...ll identification plate for the lifting device Underrun bumper shield UBS Load diagram Operating Instructions Test data booklet Starter kit consists of Underrun bumper certificate Assembly instruction...

Страница 79: ...for your model Standard Tail Lifts Lateral Operating Pane One Cylinder Model minifix Electrical Cylinders A MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 SZ MBB C 1500 SK C 2500 SK...

Страница 80: ...2500 S MBB R 1500 L MBB R 1500 L FLAT MBB R 1500 SK R 2000 LK MBB R 1500 S TRAIL R 2000 L TRAIL MBB R 1500 S TRUCK R 2000 L TRUCK MBB R 1000 S TRUCK LGD R 2000 L TRUCK LGD MBB R 1500 S TRAIL LGD R 25...

Страница 81: ...n bumper 6 Lift arms switch b13 tilt sensor b15 7 Lift arms switch b16 tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional...

Страница 82: ...s B 2 Supporting strap on body not in scope of delivery 4 Hydraulic unit 5 Underrun bumper 9 Railing 12 Payload center of gravity 14 Platform 17 Torsion frame 18 Lift cylinder 22 Hand cable control 2...

Страница 83: ...anel 4 Hydraulic unit 6 Lift arms switch b13 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cyli...

Страница 84: ...er unit 5 Underrun bumper 6 Tilt sensor b15 7 Tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion f...

Страница 85: ...rms switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16...

Страница 86: ...19 Retraction Equipment 1 Guide rails 15 Folding part of platform 17 Torsion frame 23 Platform package X Transport position Y Operating position F X Y 15 1 17 G X Y 23...

Страница 87: ...switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stat...

Страница 88: ...cle deck 2 5 Vehicle deck 1 6 Hydraulic hoses connected to hydraulic unit 7 Guide frame 8 Closing cylinder 9 Roll stop towards vehicle rear 10 Tilt sensor b15 factory set do not change position 11 War...

Страница 89: ...witch b13 6 a few millimeters counterclockwise Retighten the fastening screw at lift arms switch b13 6 Check whether the platform initiates the tilt process at the time desired Check whether the sprin...

Страница 90: ...reduce the contact pressure of the stabilizer feet turn the set screw counterclockwise by one turn In order to increase the contact pressure of the stabilizer feet turn the set screw clockwise by one...

Страница 91: ...ery discharge When the symbol shown on the left is depicted on the operat ing element of your tail lift the tail lift is equipped with a bat tery monitoring system B W When the battery capacity falls...

Страница 92: ...le cannot be started CAUTION Risk of injury or material damage due to insufficient safety measures Personnel can be injured and material damage can occur at your vehicle the tail lift or other vehicle...

Страница 93: ...l lift using the key code at the lateral oper ating element Enter the key code using the Lift and Close pushbuttons see Chapter Programming a Key Code from p 116 The operational readiness of the tail...

Страница 94: ...assis frame can be damaged by insufficient carrying capacity of the ground or by incorrectly adjusted hy draulic stabilizer feet Make sure that the carrying capacity of the ground is ap propriate for...

Страница 95: ...he safety railing at the platform Depending on the model the platform of your tail lift is pro tected by a safety railing There are two possible basic types of safety railings a P shaped safety railin...

Страница 96: ...safety railing by 90 upwards until it locks into place Laying down P shaped safety railings To unlock pull up the respective safety railing 1 Rotate the respective safety railing inwards 2 until the m...

Страница 97: ...atform 1 Rotate the respective safety railing by 90 upwards 2 and lower it until it locks into place Laying down A shaped safety railing Pull up the respective safety railing 1 Then rotate the respect...

Страница 98: ...away from the maneuvering area while you move the platform Watch the payload the maneuvering area and the squeeze area to the vehicle while you move the platform Observe that the operating element ar...

Страница 99: ...oses and moves from the horizontal operating position to the vertical transport position Extend The platform extends from under the vehicle Retract The platform retract under the vehicle Fold out The...

Страница 100: ...Open fold out or extend the tail lift depending on the model by means of the lateral operating element the foot control or the hand cable control as described in chapter Operat ing Elements from p 38...

Страница 101: ...The tail lift can be damaged if the platform load is too high or unbalanced Do not exceed the maximum load weight specified in chapter Technical Data from p 156 of this manual when loading the platfo...

Страница 102: ...50 mm see figure on the left Note The maximum permissible load must not be exceeded The tail lifts are equipped with a float mode The float mode is a safety feature When the vehicle lowers itself duri...

Страница 103: ...readiness of the tail lift extinguishes The tail lift is switched off To switch off the tail lift using the key control 26 at the lateral operating element Insert the key into the keyhole of the key...

Страница 104: ...s switched off To switch off the tail lift using the battery main switch Turn the battery main switch counterclockwise until the cam is engaged The visual signal indicating the operational readiness o...

Страница 105: ...the hand cable control optional see p 100 or 6 using the radio remote control unit optional see p 108 or 7 using the special operating elements optional see p 110 Lateral Operating Element Depending...

Страница 106: ...29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A E 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob...

Страница 107: ...the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform...

Страница 108: ...41...

Страница 109: ...y switch open close 29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Ope...

Страница 110: ...eously downward The platform tilts and adjusts flush to the ground Setting the Platform to its Horizontal Position Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this posit...

Страница 111: ...tend 32 Locking lug 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 29 26 optional 32 28 30...

Страница 112: ...ound Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to...

Страница 113: ...errun bumper 32 Locking lug 39 Operating panel Lifting the Hydraulic Underrun Bumper Turn the rotary switch 30 upwards until the underrun bumper has reached its upper end position A 29 26 optional 32...

Страница 114: ...Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the...

Страница 115: ...ary switch open close 32 Locking lug 39 Operating panel A E 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operat...

Страница 116: ...er the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle...

Страница 117: ...g 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 26 optional 32 28 30 27 39 DANGER Risk of...

Страница 118: ...the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or p...

Страница 119: ...tton 39 Operating panel A 29 39 27 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and materi...

Страница 120: ...is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press the pushbutton 29 and simultaneously move the joystick 27 upward...

Страница 121: ...button lift close 39 Operating panel C 39 35 36 37 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal inj...

Страница 122: ...ter the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press and hold pushbuttons 35 and 37 simultaneously until the platform has reached the vehicle loading f...

Страница 123: ...e platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be...

Страница 124: ...witches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before i...

Страница 125: ...sen the platform interlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruc...

Страница 126: ...s 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is l...

Страница 127: ...form interlock if present Turn the rotary switch 27 downward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction F...

Страница 128: ...rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into...

Страница 129: ...nterlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruction and is extend...

Страница 130: ...d it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In...

Страница 131: ...platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be ex...

Страница 132: ...the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your...

Страница 133: ...nward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction Turn the rotary switch 30 downward and hold it in this po...

Страница 134: ...his posi tion until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the fol...

Страница 135: ...witch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the...

Страница 136: ...loor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and h...

Страница 137: ...tion Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with...

Страница 138: ...71...

Страница 139: ...switch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If th...

Страница 140: ...ground The platform lowers to the ground and then unfolds once Protect your hands with gloves Pull the handle with both hands to unfold the second folding part of the platform Lifting the Platform Tur...

Страница 141: ...es 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simulta...

Страница 142: ...75...

Страница 143: ...itch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the...

Страница 144: ...rotect your hands with gloves Pull the platform edge with both hands to unfold the plat form to the rear Pull the folding part of the platform with both hands to unfold it to the rear Lowering the Pla...

Страница 145: ...oller at the support tube Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the retraction height Turn the rotary switch 30 upward...

Страница 146: ...79...

Страница 147: ...9 simultaneously downward and hold them in this position until the platform has almost reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the...

Страница 148: ...and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In the Platform Make sure that the platform is in horizontal position touch ing...

Страница 149: ...the platform has reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the vertical position Protect your hands with gloves Pull the handle with...

Страница 150: ...tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platfo...

Страница 151: ...tch additional pushbutton 32 Locking lug 39 Operating panel B L M 29 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during...

Страница 152: ...atform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground After the platform has touched the ground it tilts...

Страница 153: ...t lower 32 Locking lug 39 Operating panel B L M 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail...

Страница 154: ...atform Turn the rotary switch 27 upward and hold it in this posi tion until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Fo...

Страница 155: ...Operating panel M DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can oc...

Страница 156: ...old it in this position until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platf...

Страница 157: ...One hand Control 54 Toggle switch B M 54 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and...

Страница 158: ...m Lowering the Platform Press the toggle switch 54 downward and hold it in this position until the platform reaches the ground tilt while low ering Lifting the Platform Press the toggle switch 54 upwa...

Страница 159: ...platform Hand Cable Control 2 45 Pushbutton lift platform 46 45 Pushbutton fold in link bridge 47 Pushbutton lower platform 46 47 Pushbutton fold out link bridge DANGER Risk of accidents and injury If...

Страница 160: ...perating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the area near the platform edge where you ris...

Страница 161: ...an uncontrollable manner When loading the platform leave enough free space for the operator minimum 50 x 60 cm When operating the column lift from a position on the plat form exclusively use the hand...

Страница 162: ...teps for the other safety railing Lifting the Platform If required open the top flap This is necessary if you want to use the upper vehicle deck Press either the pushbutton 42 on hand cable control 1...

Страница 163: ...required position Putting Down the Safety Railings Open the fastener of the first safety railing and swivel down the railing until it lies on the platform Repeat this procedure for the second safety r...

Страница 164: ...97...

Страница 165: ...trols are disabled for a short time Wait a few seconds before you repeat the procedure A B C E F G K L M Platform with 2 foot controls standard control Platform with 3 foot controls control unit with...

Страница 166: ...e earliest and three seconds at the latest step on the foot control 40 and keep it in this posi tion Before the platform is lifted it tilts to the horizontal position Note If both foot controls are no...

Страница 167: ...Pushbutton lift 43 Pushbutton lower DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and ma...

Страница 168: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Страница 169: ...he loading position Before the platform is lifted it tilts to the horizontal position Optional Operating Method Hand Cable Control with three Pushbuttons A C E F G K L M 42 43 44 42 Pushbutton lift 43...

Страница 170: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Страница 171: ...Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Setting the Platform to its Horizonta...

Страница 172: ...utton lower 44 Pushbutton Lift scissors 45 Pushbutton Lower scissors DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the ta...

Страница 173: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Страница 174: ...Platform Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Lifting the scissors Press...

Страница 175: ...he pushbutton 42 and keep it pressed until the plat form is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground A C F G K L POWER BATTERY A B MBB...

Страница 176: ...he horizontal operating position Closing the Platform Press the pushbutton 44 and keep it pressed until the plat form is completely closed If an optional load safety device is present the platform clo...

Страница 177: ...ition until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground A C E K L 27 32 28 27 Pushbutton lift close 28 Pushbutton lower o...

Страница 178: ...n this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbuttons 2...

Страница 179: ...latform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted F G 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 32 Pushb...

Страница 180: ...n this position until the platform is completely extended Press the pushbuttons 28 and optionally 29 simultane ously and hold them in this position until the folded platform has made contact with the...

Страница 181: ...and 29 simultaneously and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing...

Страница 182: ...ground Retracting the Hydraulic Stabilizer Feet Push up the toggle switch 54 until the stabilizer feet are completely retracted All Models 54 DANGER Risk of accidents and injury If the instructions i...

Страница 183: ...ice plug Switch on the electrical equipment The tail lift is now in programming mode Disconnect the service plug and connect plug J 30 at the lateral operating element Enter the desired code at the la...

Страница 184: ...ote You can also reset the service counter by using the diag nostic software Troubleshooting This function is only available for special program versions For more information please contact our custom...

Страница 185: ...rror 5 Head tilt sensor B15 Faulty sensor signal Error 6 Warnfix short circuit recognized Switch control box off on or close tail lift Error 7 Box body light control box LED short circuit recognized E...

Страница 186: ...error reset as soon as voltage is present at J1 2 Error E Emergency program sensor system being bridged Re enable by pressing and holding Open and Lower push buttons for more than 10 seconds Switch o...

Страница 187: ...f the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking...

Страница 188: ...Checking the function and presence of the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the bolts and nuts for tight seat X Lubricating the low maintenance bear...

Страница 189: ...leaning the column lift X Cleaning an lubricating the sliding surface of the slider in the frame X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level an...

Страница 190: ...the platform optional holding grip for the accompanying operator not in scope of delivery of the tail lift warning flashers on the platform warning flags behind the platform platform interlock at the...

Страница 191: ...raulic unit and clean them to remove the carbon dust All Models CAUTION Damage to paint If you clean the tail lift using a pressure washer damage to the paint may occur up to six weeks after painting...

Страница 192: ...he conical lubricating head as required and after each cleaning with a pressure washer Checking Refreshing Platform Marks The marks on the platform must always be in a good condition and clearly visib...

Страница 193: ...lubricate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 17...

Страница 194: ...ate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubri...

Страница 195: ...ical lubricating heads 44 Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the beari...

Страница 196: ...gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll off protection 45 see...

Страница 197: ...130 Monthly Maintenance Checking the Oil Level Standard Tail Lifts Retractable Models A B C 2 F G 2...

Страница 198: ...the fastening screw of the hydraulic unit at the sup port tube 2 Pull out the hydraulic unit until the check mark at the oil res ervoir is visible Using the indicator at the oil reservoir or the dip s...

Страница 199: ...associated bolts and all fastening elements of the auxiliary frame and the tail lift mounting Retighten any loose bolts and nut Checking the Screw Fittings and Pipes of the Hydraulic System Check all...

Страница 200: ...ift lower and close the tail lift using the correspond ing operating element Repeat this procedure approximately 5 times Annual Maintenance Changing the Hydraulic Oil All Models A B C F G K L CAUTION...

Страница 201: ...lide in Unit Box type Unit Reversible Unit 47 Oil drain plug 48 Hydraulic oil reservoir 49 Suction filter in the oil reservoir 50 Breather filter 51 Valve block 51 50 48 49 47 51 50 48 49 47 48 49 51...

Страница 202: ...and the valve block 51 Drain the oil Pull off the hydraulic oil reservoir 48 from the unit and clean it outside the hydraulic unit Also renew the suction filter in the oil reservoir 49 and the breath...

Страница 203: ...through waste oil If you do not change the oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezing point This disturbs the function of...

Страница 204: ...e suction filter 49 in the hydraulic oil reservoir 48 Remove the hydraulic oil reservoir 48 from its guide and lift it off to clean it outside the vehicle Re insert and re connect the hydraulic oil re...

Страница 205: ...must be performed at least once a year The essential scope of checks is described in the test data booklet The check must be confirmed in the test data booklet in writing Extraordinary check after ma...

Страница 206: ...y operating mode the sensors are not called up Proceed as described below to switch to the emergency oper ating mode Press the pushbuttons Open Lower and if there is the Additional Key for at least 10...

Страница 207: ...l components for exam ple cables are not damaged WARNING Risk of burns in case of short circuits Serious burns can occur in case of a short circuit of the high power batteries Before starting any work...

Страница 208: ...fective Replace tilt sensor b15 LED on PC board does not flash ON OFF switch in driver s cab defective Check connections 2 and 4 with test lamp Fuses in unit e1 or e2 have tripped Replace fuses PC bo...

Страница 209: ...noid valve S 8 does not open Clean or replace Lowering brake valve S 11 does not open Clean or replace Piston seal in guide cylinder defective Replace Fold out model MBB R 1500 SH R 2000 LH Fault Poss...

Страница 210: ...using a test lamp Platform does not come down when operated with lat eral operating element Rotary switches pushbut tons or toggle switches de fective Use test lamp to check con tacts in operating ele...

Страница 211: ...at J 4 14 Check at connection bl signal of plug J 41 lift arms switch with test lamp No voltage at valve plug S 3 or S 4 defective cable Disconnect plug J 4 check ter minal 14 with test lamp Solenoid...

Страница 212: ...ilt into the horizontal posi tion when lifting Directional valve S 5 stuck or defective Clean or replace Tilt sensor b15 defective Replace Platform tilts further than the preset angle Tilt sensor b15...

Страница 213: ...rm overloaded Reduce load according to load diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve...

Страница 214: ...m does not un fold motor is running Solenoid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Solenoid valve S 9 does not open Clean or replace Piston sea...

Страница 215: ...ses PC board in sealing cover defec tive Replace PC board Open Platform opens to the horizontal operating position this position is stored and moved to after the ground adjustment during lifting Fault...

Страница 216: ...m does not come down when operated with lateral operating el ement Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit di...

Страница 217: ...position or tilts be yond the pre set position Tilt sensor b15 defective Replace Platform does not tilt into the horizontal operating position but is lifted Output J43 90 J1 12 JK or JK does not deliv...

Страница 218: ...r contactor K1 defective Check motor contactor In its closed end position the platform does not reach the vehicle loading floor height End of box insufficiently rein forced Reinforce box according to...

Страница 219: ...latform does not open with motor Output J1 3 does not deliver out put signal Use test lamp to check accord ing to circuit diagram Motor contactor defective Check motor contactor Platform does not open...

Страница 220: ...Clean or replace Solenoid valves S 1 and S 2 at lift cylinder contaminated or de fective Clean or replace Suction filter at pump contami nated Clean or replace Platform overloaded Reduce load accordi...

Страница 221: ...inder contaminated or de fective Clean or replace Fold out Fault Possible cause Remedy Link bridge does not fold out motor is run ning Solenoid valves S 10 and S 11 do not open Clean or replace Soleno...

Страница 222: ...on one side Emergency control of tilt cyl inder activated or both acti vated Screw out knurled screws of sole noid valves Platform does not close Pushbutton defective Check contacts in operating ele m...

Страница 223: ...ernators for Recharging the Battery Temperature Range for Tail Lift Usage All Models Load weight kg Recommended battery capacity up to 1250 12 V 1 x 143 Ah 24 12 V 24 V 2 x 12 V 2 x 105 Ah 1250 to 175...

Страница 224: ...permanently indicated on the platform surface with corresponding markings DANGER Risk of personal injury and material damage If the maximum permissible payload Q or the maximum per missible load dist...

Страница 225: ...MBB C 1000 S C 1000 SB 700 1000 MBB C 2000 S C 2000 SK 1000 2000 875 800 1200 1650 1150 600 1500 1350 1700 400 1800 1100 2400 250 2100 950 MBB C 1250 LD 720 1250 MBB C 2500 L 750 2500 900 1000 900 20...

Страница 226: ...700 430 820 360 1120 260 1800 160 C a mm Q kg a mm Q kg MBB C 350 VAN 850 350 MBB C 500 VAN 600 500 1000 300 700 430 1200 250 820 360 1500 200 1120 260 1800 160 1800 160 E a mm Q kg MBB C 1000 E 600 1...

Страница 227: ...0 1500 MBB R 2500 L R 2000 L TRAIL 750 2500 720 1250 900 2050 900 1000 1100 1700 1200 750 1600 1150 2400 370 2400 750 MBB R 1500 S R 1500 SK R 1500 S TRAIL R 1500 S TRUCK 1000 1500 MBB R 2500 S 1000 2...

Страница 228: ...2400 250 2400 600 MBB F 1500 LH F 1500 LX 600 1500 720 1250 900 1000 1200 750 2400 370 L a mm Q kg a mm Q kg MBB F 1000 L 600 750 MBB F 1250 S 550 1250 700 650 650 1000 820 550 900 750 1120 400 1350 5...

Страница 229: ...M a mm Q kg a mm Q kg MBB F 500 L 600 500 MBB F 600 L 600 600 700 430 700 430 820 360 820 360 1120 260 1120 260 1800 160 1600 160 B C V a mm Q kg MBB V 4000 S 1500 4000 1750 3400 2000 3000 2250 2600 2...

Страница 230: ...163 Hydraulic Diagrams Standard Tail Lift with Four Cylinders 96 560 98 00 00 00 A K R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER...

Страница 231: ...164 Standard Tail Lift with Two Cylinders 97 510 98 00 00 00 A C R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER...

Страница 232: ...ail Lift with Hydraulic Support 96 524 98 01 00 00 A B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER...

Страница 233: ...166 Tail lift with hydraulic stabilizer feet MBB C 750 L C 1000 L A TILT CYLINDER LIFT CYLINDER STABLIZER FEET CYLINDERS Pressure switch S8 1 adjusted to 20 bars...

Страница 234: ...167 Standard Tail Lift with Hydraulic Underrun Bumper 99 514 98 01 00 00 A LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER...

Страница 235: ...168 Standard Tail Lift MBB C 750 SX 13 631 98 02 00 00 3 A TILT CYL TILT CYL LIFT CYL LIFT CYL Support Cylinder Platform Cylinder Pressure Switch S 8 1 adjusted up to a maximum of 50 bar...

Страница 236: ...169 Standard Tail Lift MBB C 1000 SB C 1500 LB 13 570 98 02 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit...

Страница 237: ...170 Standard Tail Lift MBB C 1000 SB C 1500 LB with Pressure Intensifier 13 570 98 01 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit...

Страница 238: ...etractable Tail Lift 95 585 98 01 00 00 F G S9 A B B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYL...

Страница 239: ...172 Retractable Tail Lift MBB R 750 L R 750 SM R 1000 LM R 1500 SK and R 2000 LK 00 538 01 98 01 00 3 F TILT CYL TILT CYL LIFT CYL LIFT CYL...

Страница 240: ...173 Retractable Tail Lift MBB R 1500 L FLAT 99 553 98 01 00 00 3 F LIFT CYL LIFT CYL...

Страница 241: ...1500 SH and R 2000 LH 00 514 98 00 00 00 G S11 S8 S7 S12 A v S10 S9 A B K A B B V A V B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 B v TILT CYLINDER LIFT CYLIN...

Страница 242: ...175 Foldable Tail Lift 93 505 60 08 00 00 L R2 R1 A DBV1 M A S1 S2 TILT CYLINDER TILT CYLINDER...

Страница 243: ...176 Foldable Tail Lift 02 528 60 08 00 00 B M A R1 A DBV1 M S1 LIFT CYLINDER...

Страница 244: ...177 Column Lifts 09 545 98 00 00 00 V PLATFORM S10 S11 on J42 80 S12 S13 on J42 81 LIFT CYLINDER LIFT CYLINDER TILT CYLINDER TILT CYLINDER...

Страница 245: ...viron ment friendly biodegradable oils for hydraulic equipment On request we can supply you with an oil grade tested by us The operation temperature of this oil is listed as 20 C to 60 C Please contac...

Страница 246: ...orm dimensions Height 1 200 2 000 mm Width 1 750 2 600 mm Bearing bolt diameter 25 mm Control arm length 600 to 800 mm Nominal load 500 kg to 750 kg Platform heights up to 2 000 mm 5 000 kg 1 500 daN...

Страница 247: ...p to 2 400 mm 17 000 kg 5 100 daN Platform heights up to 2 600 mm 15 000 kg 4 500 daN Platform heights up to 2 800 mm 13 000 kg 3 900 daN Platform heights up to 3 000 mm 11 000 kg 3 300 daN The condit...

Страница 248: ...2 33 F faults 139 troubleshooting tables 141 148 152 folding in the platform 32 folding out the platform 32 folding part of platform 14 foot control 14 98 G greasing 125 ground adjustment of platform...

Страница 249: ...elements 110 112 114 two hand cable controls 92 wireless remote control unit standard 108 operating media 178 operator position 125 overview column lifts 21 foldable tail lifts 13 20 retractable tail...

Страница 250: ...l lift 32 close 32 34 extend 32 33 fold in 32 34 fold out 32 33 ground adjustment 32 lift 32 34 load 34 lower 32 33 moving 31 open 32 33 platform tilt 32 position horizontally 32 presetting 22 retract...

Страница 251: ...lly en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 m...

Страница 252: ...PALFINGER TAIL LIFTS OPERATING INSTRUCTIONS TAIL LIFTS...

Страница 253: ......

Страница 254: ...Operating Instructions for PALFINGER Tail Lifts Standard Tail Lifts Retractable Tail Lifts Foldable Tail Lifts Column Lifts 07 500 99 01 00 03 04 07 2017 Article no 2012721 A 22839...

Страница 255: ...il Lifts with Electrical Cylinders 17 Retractable Tail Lifts 18 Retraction Equipment 19 Foldable Tail Lifts 20 Column Lifts 21 Presetting the Tail Lift 22 Setting the Ground Adjustment Timing 22 Prese...

Страница 256: ...Wireless Remote Control Unit Standard 108 Special Operating Elements 110 Special Operating Elements 112 Special Operating Elements 114 Programming a Key Code 116 Service and Maintenance 120 Maintenan...

Страница 257: ...te simple faults yourself Before starting to work with the tail lift read these instruc tions completely particularly chapter Important Safety In formation Further Documentation Assembly instructions...

Страница 258: ...lift Proper Use Exclusively use the tail lift for loading and unloading goods During loading and unloading only the operator is allowed to travel on the lift Observe all capacity limits as stated in t...

Страница 259: ...ess of your local contractor repair shop and other con tact information in the list of repair shops For maintenance use only original PALFINGER Tail Lifts spare parts Observe all applicable accident p...

Страница 260: ...buted Secure the load so that it cannot fall off the tail lift Rolling containers without brakes may only be transported on the tail lift if you secure them with roll stops roll off protection against...

Страница 261: ...emen can be found on all five continents A unique service network with more than 2 500 service stations in Europe alone guarantees optimum logistics without borders Your new PALFINGER Tail Lifts tail...

Страница 262: ...ll identification plate for the lifting device Underrun bumper shield UBS Load diagram Operating Instructions Test data booklet Starter kit consists of Underrun bumper certificate Assembly instruction...

Страница 263: ...for your model Standard Tail Lifts Lateral Operating Pane One Cylinder Model minifix Electrical Cylinders A MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 SZ MBB C 1500 SK C 2500 SK...

Страница 264: ...2500 S MBB R 1500 L MBB R 1500 L FLAT MBB R 1500 SK R 2000 LK MBB R 1500 S TRAIL R 2000 L TRAIL MBB R 1500 S TRUCK R 2000 L TRUCK MBB R 1000 S TRUCK LGD R 2000 L TRUCK LGD MBB R 1500 S TRAIL LGD R 25...

Страница 265: ...n bumper 6 Lift arms switch b13 tilt sensor b15 7 Lift arms switch b16 tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional...

Страница 266: ...s B 2 Supporting strap on body not in scope of delivery 4 Hydraulic unit 5 Underrun bumper 9 Railing 12 Payload center of gravity 14 Platform 17 Torsion frame 18 Lift cylinder 22 Hand cable control 2...

Страница 267: ...anel 4 Hydraulic unit 6 Lift arms switch b13 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cyli...

Страница 268: ...er unit 5 Underrun bumper 6 Tilt sensor b15 7 Tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion f...

Страница 269: ...rms switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16...

Страница 270: ...19 Retraction Equipment 1 Guide rails 15 Folding part of platform 17 Torsion frame 23 Platform package X Transport position Y Operating position F X Y 15 1 17 G X Y 23...

Страница 271: ...switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stat...

Страница 272: ...cle deck 2 5 Vehicle deck 1 6 Hydraulic hoses connected to hydraulic unit 7 Guide frame 8 Closing cylinder 9 Roll stop towards vehicle rear 10 Tilt sensor b15 factory set do not change position 11 War...

Страница 273: ...witch b13 6 a few millimeters counterclockwise Retighten the fastening screw at lift arms switch b13 6 Check whether the platform initiates the tilt process at the time desired Check whether the sprin...

Страница 274: ...reduce the contact pressure of the stabilizer feet turn the set screw counterclockwise by one turn In order to increase the contact pressure of the stabilizer feet turn the set screw clockwise by one...

Страница 275: ...ery discharge When the symbol shown on the left is depicted on the operat ing element of your tail lift the tail lift is equipped with a bat tery monitoring system B W When the battery capacity falls...

Страница 276: ...le cannot be started CAUTION Risk of injury or material damage due to insufficient safety measures Personnel can be injured and material damage can occur at your vehicle the tail lift or other vehicle...

Страница 277: ...l lift using the key code at the lateral oper ating element Enter the key code using the Lift and Close pushbuttons see Chapter Programming a Key Code from p 116 The operational readiness of the tail...

Страница 278: ...assis frame can be damaged by insufficient carrying capacity of the ground or by incorrectly adjusted hy draulic stabilizer feet Make sure that the carrying capacity of the ground is ap propriate for...

Страница 279: ...he safety railing at the platform Depending on the model the platform of your tail lift is pro tected by a safety railing There are two possible basic types of safety railings a P shaped safety railin...

Страница 280: ...safety railing by 90 upwards until it locks into place Laying down P shaped safety railings To unlock pull up the respective safety railing 1 Rotate the respective safety railing inwards 2 until the m...

Страница 281: ...atform 1 Rotate the respective safety railing by 90 upwards 2 and lower it until it locks into place Laying down A shaped safety railing Pull up the respective safety railing 1 Then rotate the respect...

Страница 282: ...away from the maneuvering area while you move the platform Watch the payload the maneuvering area and the squeeze area to the vehicle while you move the platform Observe that the operating element ar...

Страница 283: ...oses and moves from the horizontal operating position to the vertical transport position Extend The platform extends from under the vehicle Retract The platform retract under the vehicle Fold out The...

Страница 284: ...Open fold out or extend the tail lift depending on the model by means of the lateral operating element the foot control or the hand cable control as described in chapter Operat ing Elements from p 38...

Страница 285: ...The tail lift can be damaged if the platform load is too high or unbalanced Do not exceed the maximum load weight specified in chapter Technical Data from p 156 of this manual when loading the platfo...

Страница 286: ...50 mm see figure on the left Note The maximum permissible load must not be exceeded The tail lifts are equipped with a float mode The float mode is a safety feature When the vehicle lowers itself duri...

Страница 287: ...readiness of the tail lift extinguishes The tail lift is switched off To switch off the tail lift using the key control 26 at the lateral operating element Insert the key into the keyhole of the key...

Страница 288: ...s switched off To switch off the tail lift using the battery main switch Turn the battery main switch counterclockwise until the cam is engaged The visual signal indicating the operational readiness o...

Страница 289: ...the hand cable control optional see p 100 or 6 using the radio remote control unit optional see p 108 or 7 using the special operating elements optional see p 110 Lateral Operating Element Depending...

Страница 290: ...29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A E 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob...

Страница 291: ...the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform...

Страница 292: ...41...

Страница 293: ...y switch open close 29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Ope...

Страница 294: ...eously downward The platform tilts and adjusts flush to the ground Setting the Platform to its Horizontal Position Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this posit...

Страница 295: ...tend 32 Locking lug 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 29 26 optional 32 28 30...

Страница 296: ...ound Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to...

Страница 297: ...errun bumper 32 Locking lug 39 Operating panel Lifting the Hydraulic Underrun Bumper Turn the rotary switch 30 upwards until the underrun bumper has reached its upper end position A 29 26 optional 32...

Страница 298: ...Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the...

Страница 299: ...ary switch open close 32 Locking lug 39 Operating panel A E 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operat...

Страница 300: ...er the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle...

Страница 301: ...g 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 26 optional 32 28 30 27 39 DANGER Risk of...

Страница 302: ...the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or p...

Страница 303: ...tton 39 Operating panel A 29 39 27 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and materi...

Страница 304: ...is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press the pushbutton 29 and simultaneously move the joystick 27 upward...

Страница 305: ...button lift close 39 Operating panel C 39 35 36 37 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal inj...

Страница 306: ...ter the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press and hold pushbuttons 35 and 37 simultaneously until the platform has reached the vehicle loading f...

Страница 307: ...e platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be...

Страница 308: ...witches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before i...

Страница 309: ...sen the platform interlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruc...

Страница 310: ...s 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is l...

Страница 311: ...form interlock if present Turn the rotary switch 27 downward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction F...

Страница 312: ...rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into...

Страница 313: ...nterlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruction and is extend...

Страница 314: ...d it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In...

Страница 315: ...platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be ex...

Страница 316: ...the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your...

Страница 317: ...nward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction Turn the rotary switch 30 downward and hold it in this po...

Страница 318: ...his posi tion until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the fol...

Страница 319: ...witch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the...

Страница 320: ...loor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and h...

Страница 321: ...tion Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with...

Страница 322: ...71...

Страница 323: ...switch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If th...

Страница 324: ...ground The platform lowers to the ground and then unfolds once Protect your hands with gloves Pull the handle with both hands to unfold the second folding part of the platform Lifting the Platform Tur...

Страница 325: ...es 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simulta...

Страница 326: ...75...

Страница 327: ...itch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the...

Страница 328: ...rotect your hands with gloves Pull the platform edge with both hands to unfold the plat form to the rear Pull the folding part of the platform with both hands to unfold it to the rear Lowering the Pla...

Страница 329: ...oller at the support tube Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the retraction height Turn the rotary switch 30 upward...

Страница 330: ...79...

Страница 331: ...9 simultaneously downward and hold them in this position until the platform has almost reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the...

Страница 332: ...and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In the Platform Make sure that the platform is in horizontal position touch ing...

Страница 333: ...the platform has reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the vertical position Protect your hands with gloves Pull the handle with...

Страница 334: ...tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platfo...

Страница 335: ...tch additional pushbutton 32 Locking lug 39 Operating panel B L M 29 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during...

Страница 336: ...atform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground After the platform has touched the ground it tilts...

Страница 337: ...t lower 32 Locking lug 39 Operating panel B L M 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail...

Страница 338: ...atform Turn the rotary switch 27 upward and hold it in this posi tion until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Fo...

Страница 339: ...Operating panel M DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can oc...

Страница 340: ...old it in this position until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platf...

Страница 341: ...One hand Control 54 Toggle switch B M 54 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and...

Страница 342: ...m Lowering the Platform Press the toggle switch 54 downward and hold it in this position until the platform reaches the ground tilt while low ering Lifting the Platform Press the toggle switch 54 upwa...

Страница 343: ...platform Hand Cable Control 2 45 Pushbutton lift platform 46 45 Pushbutton fold in link bridge 47 Pushbutton lower platform 46 47 Pushbutton fold out link bridge DANGER Risk of accidents and injury If...

Страница 344: ...perating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the area near the platform edge where you ris...

Страница 345: ...an uncontrollable manner When loading the platform leave enough free space for the operator minimum 50 x 60 cm When operating the column lift from a position on the plat form exclusively use the hand...

Страница 346: ...teps for the other safety railing Lifting the Platform If required open the top flap This is necessary if you want to use the upper vehicle deck Press either the pushbutton 42 on hand cable control 1...

Страница 347: ...required position Putting Down the Safety Railings Open the fastener of the first safety railing and swivel down the railing until it lies on the platform Repeat this procedure for the second safety r...

Страница 348: ...97...

Страница 349: ...trols are disabled for a short time Wait a few seconds before you repeat the procedure A B C E F G K L M Platform with 2 foot controls standard control Platform with 3 foot controls control unit with...

Страница 350: ...e earliest and three seconds at the latest step on the foot control 40 and keep it in this posi tion Before the platform is lifted it tilts to the horizontal position Note If both foot controls are no...

Страница 351: ...Pushbutton lift 43 Pushbutton lower DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and ma...

Страница 352: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Страница 353: ...he loading position Before the platform is lifted it tilts to the horizontal position Optional Operating Method Hand Cable Control with three Pushbuttons A C E F G K L M 42 43 44 42 Pushbutton lift 43...

Страница 354: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Страница 355: ...Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Setting the Platform to its Horizonta...

Страница 356: ...utton lower 44 Pushbutton Lift scissors 45 Pushbutton Lower scissors DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the ta...

Страница 357: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Страница 358: ...Platform Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Lifting the scissors Press...

Страница 359: ...he pushbutton 42 and keep it pressed until the plat form is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground A C F G K L POWER BATTERY A B MBB...

Страница 360: ...he horizontal operating position Closing the Platform Press the pushbutton 44 and keep it pressed until the plat form is completely closed If an optional load safety device is present the platform clo...

Страница 361: ...ition until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground A C E K L 27 32 28 27 Pushbutton lift close 28 Pushbutton lower o...

Страница 362: ...n this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbuttons 2...

Страница 363: ...latform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted F G 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 32 Pushb...

Страница 364: ...n this position until the platform is completely extended Press the pushbuttons 28 and optionally 29 simultane ously and hold them in this position until the folded platform has made contact with the...

Страница 365: ...and 29 simultaneously and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing...

Страница 366: ...ground Retracting the Hydraulic Stabilizer Feet Push up the toggle switch 54 until the stabilizer feet are completely retracted All Models 54 DANGER Risk of accidents and injury If the instructions i...

Страница 367: ...ice plug Switch on the electrical equipment The tail lift is now in programming mode Disconnect the service plug and connect plug J 30 at the lateral operating element Enter the desired code at the la...

Страница 368: ...ote You can also reset the service counter by using the diag nostic software Troubleshooting This function is only available for special program versions For more information please contact our custom...

Страница 369: ...rror 5 Head tilt sensor B15 Faulty sensor signal Error 6 Warnfix short circuit recognized Switch control box off on or close tail lift Error 7 Box body light control box LED short circuit recognized E...

Страница 370: ...error reset as soon as voltage is present at J1 2 Error E Emergency program sensor system being bridged Re enable by pressing and holding Open and Lower push buttons for more than 10 seconds Switch o...

Страница 371: ...f the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking...

Страница 372: ...Checking the function and presence of the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the bolts and nuts for tight seat X Lubricating the low maintenance bear...

Страница 373: ...leaning the column lift X Cleaning an lubricating the sliding surface of the slider in the frame X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level an...

Страница 374: ...the platform optional holding grip for the accompanying operator not in scope of delivery of the tail lift warning flashers on the platform warning flags behind the platform platform interlock at the...

Страница 375: ...raulic unit and clean them to remove the carbon dust All Models CAUTION Damage to paint If you clean the tail lift using a pressure washer damage to the paint may occur up to six weeks after painting...

Страница 376: ...he conical lubricating head as required and after each cleaning with a pressure washer Checking Refreshing Platform Marks The marks on the platform must always be in a good condition and clearly visib...

Страница 377: ...lubricate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 17...

Страница 378: ...ate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubri...

Страница 379: ...ical lubricating heads 44 Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the beari...

Страница 380: ...gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll off protection 45 see...

Страница 381: ...130 Monthly Maintenance Checking the Oil Level Standard Tail Lifts Retractable Models A B C 2 F G 2...

Страница 382: ...the fastening screw of the hydraulic unit at the sup port tube 2 Pull out the hydraulic unit until the check mark at the oil res ervoir is visible Using the indicator at the oil reservoir or the dip s...

Страница 383: ...associated bolts and all fastening elements of the auxiliary frame and the tail lift mounting Retighten any loose bolts and nut Checking the Screw Fittings and Pipes of the Hydraulic System Check all...

Страница 384: ...ift lower and close the tail lift using the correspond ing operating element Repeat this procedure approximately 5 times Annual Maintenance Changing the Hydraulic Oil All Models A B C F G K L CAUTION...

Страница 385: ...lide in Unit Box type Unit Reversible Unit 47 Oil drain plug 48 Hydraulic oil reservoir 49 Suction filter in the oil reservoir 50 Breather filter 51 Valve block 51 50 48 49 47 51 50 48 49 47 48 49 51...

Страница 386: ...and the valve block 51 Drain the oil Pull off the hydraulic oil reservoir 48 from the unit and clean it outside the hydraulic unit Also renew the suction filter in the oil reservoir 49 and the breath...

Страница 387: ...through waste oil If you do not change the oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezing point This disturbs the function of...

Страница 388: ...e suction filter 49 in the hydraulic oil reservoir 48 Remove the hydraulic oil reservoir 48 from its guide and lift it off to clean it outside the vehicle Re insert and re connect the hydraulic oil re...

Страница 389: ...must be performed at least once a year The essential scope of checks is described in the test data booklet The check must be confirmed in the test data booklet in writing Extraordinary check after ma...

Страница 390: ...y operating mode the sensors are not called up Proceed as described below to switch to the emergency oper ating mode Press the pushbuttons Open Lower and if there is the Additional Key for at least 10...

Страница 391: ...l components for exam ple cables are not damaged WARNING Risk of burns in case of short circuits Serious burns can occur in case of a short circuit of the high power batteries Before starting any work...

Страница 392: ...fective Replace tilt sensor b15 LED on PC board does not flash ON OFF switch in driver s cab defective Check connections 2 and 4 with test lamp Fuses in unit e1 or e2 have tripped Replace fuses PC bo...

Страница 393: ...noid valve S 8 does not open Clean or replace Lowering brake valve S 11 does not open Clean or replace Piston seal in guide cylinder defective Replace Fold out model MBB R 1500 SH R 2000 LH Fault Poss...

Страница 394: ...using a test lamp Platform does not come down when operated with lat eral operating element Rotary switches pushbut tons or toggle switches de fective Use test lamp to check con tacts in operating ele...

Страница 395: ...at J 4 14 Check at connection bl signal of plug J 41 lift arms switch with test lamp No voltage at valve plug S 3 or S 4 defective cable Disconnect plug J 4 check ter minal 14 with test lamp Solenoid...

Страница 396: ...ilt into the horizontal posi tion when lifting Directional valve S 5 stuck or defective Clean or replace Tilt sensor b15 defective Replace Platform tilts further than the preset angle Tilt sensor b15...

Страница 397: ...rm overloaded Reduce load according to load diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve...

Страница 398: ...m does not un fold motor is running Solenoid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Solenoid valve S 9 does not open Clean or replace Piston sea...

Страница 399: ...ses PC board in sealing cover defec tive Replace PC board Open Platform opens to the horizontal operating position this position is stored and moved to after the ground adjustment during lifting Fault...

Страница 400: ...m does not come down when operated with lateral operating el ement Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit di...

Страница 401: ...position or tilts be yond the pre set position Tilt sensor b15 defective Replace Platform does not tilt into the horizontal operating position but is lifted Output J43 90 J1 12 JK or JK does not deliv...

Страница 402: ...r contactor K1 defective Check motor contactor In its closed end position the platform does not reach the vehicle loading floor height End of box insufficiently rein forced Reinforce box according to...

Страница 403: ...latform does not open with motor Output J1 3 does not deliver out put signal Use test lamp to check accord ing to circuit diagram Motor contactor defective Check motor contactor Platform does not open...

Страница 404: ...Clean or replace Solenoid valves S 1 and S 2 at lift cylinder contaminated or de fective Clean or replace Suction filter at pump contami nated Clean or replace Platform overloaded Reduce load accordi...

Страница 405: ...inder contaminated or de fective Clean or replace Fold out Fault Possible cause Remedy Link bridge does not fold out motor is run ning Solenoid valves S 10 and S 11 do not open Clean or replace Soleno...

Страница 406: ...on one side Emergency control of tilt cyl inder activated or both acti vated Screw out knurled screws of sole noid valves Platform does not close Pushbutton defective Check contacts in operating ele m...

Страница 407: ...ernators for Recharging the Battery Temperature Range for Tail Lift Usage All Models Load weight kg Recommended battery capacity up to 1250 12 V 1 x 143 Ah 24 12 V 24 V 2 x 12 V 2 x 105 Ah 1250 to 175...

Страница 408: ...permanently indicated on the platform surface with corresponding markings DANGER Risk of personal injury and material damage If the maximum permissible payload Q or the maximum per missible load dist...

Страница 409: ...MBB C 1000 S C 1000 SB 700 1000 MBB C 2000 S C 2000 SK 1000 2000 875 800 1200 1650 1150 600 1500 1350 1700 400 1800 1100 2400 250 2100 950 MBB C 1250 LD 720 1250 MBB C 2500 L 750 2500 900 1000 900 20...

Страница 410: ...700 430 820 360 1120 260 1800 160 C a mm Q kg a mm Q kg MBB C 350 VAN 850 350 MBB C 500 VAN 600 500 1000 300 700 430 1200 250 820 360 1500 200 1120 260 1800 160 1800 160 E a mm Q kg MBB C 1000 E 600 1...

Страница 411: ...0 1500 MBB R 2500 L R 2000 L TRAIL 750 2500 720 1250 900 2050 900 1000 1100 1700 1200 750 1600 1150 2400 370 2400 750 MBB R 1500 S R 1500 SK R 1500 S TRAIL R 1500 S TRUCK 1000 1500 MBB R 2500 S 1000 2...

Страница 412: ...2400 250 2400 600 MBB F 1500 LH F 1500 LX 600 1500 720 1250 900 1000 1200 750 2400 370 L a mm Q kg a mm Q kg MBB F 1000 L 600 750 MBB F 1250 S 550 1250 700 650 650 1000 820 550 900 750 1120 400 1350 5...

Страница 413: ...M a mm Q kg a mm Q kg MBB F 500 L 600 500 MBB F 600 L 600 600 700 430 700 430 820 360 820 360 1120 260 1120 260 1800 160 1600 160 B C V a mm Q kg MBB V 4000 S 1500 4000 1750 3400 2000 3000 2250 2600 2...

Страница 414: ...163 Hydraulic Diagrams Standard Tail Lift with Four Cylinders 96 560 98 00 00 00 A K R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER...

Страница 415: ...164 Standard Tail Lift with Two Cylinders 97 510 98 00 00 00 A C R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER...

Страница 416: ...ail Lift with Hydraulic Support 96 524 98 01 00 00 A B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER...

Страница 417: ...166 Tail lift with hydraulic stabilizer feet MBB C 750 L C 1000 L A TILT CYLINDER LIFT CYLINDER STABLIZER FEET CYLINDERS Pressure switch S8 1 adjusted to 20 bars...

Страница 418: ...167 Standard Tail Lift with Hydraulic Underrun Bumper 99 514 98 01 00 00 A LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER...

Страница 419: ...168 Standard Tail Lift MBB C 750 SX 13 631 98 02 00 00 3 A TILT CYL TILT CYL LIFT CYL LIFT CYL Support Cylinder Platform Cylinder Pressure Switch S 8 1 adjusted up to a maximum of 50 bar...

Страница 420: ...169 Standard Tail Lift MBB C 1000 SB C 1500 LB 13 570 98 02 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit...

Страница 421: ...170 Standard Tail Lift MBB C 1000 SB C 1500 LB with Pressure Intensifier 13 570 98 01 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit...

Страница 422: ...etractable Tail Lift 95 585 98 01 00 00 F G S9 A B B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYL...

Страница 423: ...172 Retractable Tail Lift MBB R 750 L R 750 SM R 1000 LM R 1500 SK and R 2000 LK 00 538 01 98 01 00 3 F TILT CYL TILT CYL LIFT CYL LIFT CYL...

Страница 424: ...173 Retractable Tail Lift MBB R 1500 L FLAT 99 553 98 01 00 00 3 F LIFT CYL LIFT CYL...

Страница 425: ...1500 SH and R 2000 LH 00 514 98 00 00 00 G S11 S8 S7 S12 A v S10 S9 A B K A B B V A V B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 B v TILT CYLINDER LIFT CYLIN...

Страница 426: ...175 Foldable Tail Lift 93 505 60 08 00 00 L R2 R1 A DBV1 M A S1 S2 TILT CYLINDER TILT CYLINDER...

Страница 427: ...176 Foldable Tail Lift 02 528 60 08 00 00 B M A R1 A DBV1 M S1 LIFT CYLINDER...

Страница 428: ...177 Column Lifts 09 545 98 00 00 00 V PLATFORM S10 S11 on J42 80 S12 S13 on J42 81 LIFT CYLINDER LIFT CYLINDER TILT CYLINDER TILT CYLINDER...

Страница 429: ...viron ment friendly biodegradable oils for hydraulic equipment On request we can supply you with an oil grade tested by us The operation temperature of this oil is listed as 20 C to 60 C Please contac...

Страница 430: ...orm dimensions Height 1 200 2 000 mm Width 1 750 2 600 mm Bearing bolt diameter 25 mm Control arm length 600 to 800 mm Nominal load 500 kg to 750 kg Platform heights up to 2 000 mm 5 000 kg 1 500 daN...

Страница 431: ...p to 2 400 mm 17 000 kg 5 100 daN Platform heights up to 2 600 mm 15 000 kg 4 500 daN Platform heights up to 2 800 mm 13 000 kg 3 900 daN Platform heights up to 3 000 mm 11 000 kg 3 300 daN The condit...

Страница 432: ...2 33 F faults 139 troubleshooting tables 141 148 152 folding in the platform 32 folding out the platform 32 folding part of platform 14 foot control 14 98 G greasing 125 ground adjustment of platform...

Страница 433: ...elements 110 112 114 two hand cable controls 92 wireless remote control unit standard 108 operating media 178 operator position 125 overview column lifts 21 foldable tail lifts 13 20 retractable tail...

Страница 434: ...l lift 32 close 32 34 extend 32 33 fold in 32 34 fold out 32 33 ground adjustment 32 lift 32 34 load 34 lower 32 33 moving 31 open 32 33 platform tilt 32 position horizontally 32 presetting 22 retract...

Страница 435: ...lly en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 m...

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