4. Unpacking and Inspection
Open the top of the box and lift the Generator and the
insert out.
This generator is a heavy piece of equipment. Removing it
from the box may require more than one person to avoid
dropping the generator and prevent personal injury.
Inspect the unit for any damage that may have been
sustained during shipment. If you find damage, contact the
shipper immediately to file a claim.
5. Installation Requirements
Most REDI-LINE service requests result from improperly
installed units. Improper installation will affect generator
performance and may damage the unit.
Generator damage
caused by improper installation is not covered under
warranty.
Battery Selection
Standard automotive batteries are designed to supply 300
to 500 amps of current over a relatively short period,
therefore, they are not the best power source for generator
operation. Deep cycle or marine batteries are designed to
deliver lower current levels for a longer time and are capable
of taking deep discharges without battery damage. For this
reason, a deep cycle battery is recommended for REDI-LINE
operation.
Batteries are rated in cold cranking amps (CCA). In
general, the higher the CCA the longer the battery will
operate a generator load. Length of run time depends on the
battery capacity, the size of the load (tool or appliance
connected to the generator), and how frequent the load is
operated.
Use the following formula to estimate how long a fully
charged deep cycle battery will keep the REDI-LINE
operating continuously before the battery needs recharging:
Hours =
Cold Cranking Amps (CCA)
180 x AC Load Amps
Cold Cranking Amps are equal to the total of all batteries.
AC Load Amps is the AC current rating listed on the
nameplate of the tool or appliance.
For Example:
Two batteries with a CCA rating of 675 are used to operate
a Generator. An AC load of 4 amps is required by the tool being operated.
Continuous run time is:
Hours =
675 + 675 = 1.87 Hours
180 x 4
To further extend the operating time of the generator, the
generator's battery system should be connected to the vehicle
charging system. With the vehicle running, the alternator
charges the generator battery bank which provides a longer
run time. If you plan to use the generator continuously, you
may need to install a larger alternator in your vehicle.
Consult your REDI-LINE distributor for more
information.
NOTE: Installation and wiring must conform to all applicable
codes, including the National Electric Code, state and local, or
other codes in effect at the time of installation.
Automotive and marine type batteries produce dangerous
current levels. Protect yourself when working around these
batteries and electrical systems. This includes the use of
safety goggles.
Mounting Guidelines
After reviewing your generator usage and selecting the
battery size and number of batteries, determine the best
location to mount your generator and its power supply.
When choosing a location, observe these guidelines:
• Keep the generator as close to the battery as possible to
reduce the length of the power cables. Long power cables
will reduce the amount of voltage to the generator and
decrease performance.
• Allow at least 2 inches of free air space around the
generator. Do not obstruct the ventilation as it can cause
the generator to overheat.
•
Do not install the generator in areas with
direct exposure to water, or compartments containing
batteries or explosive fumes.
•
Do not install in unventilated areas where
ignitable fumes can collect.
Mounting the Generator
The generator is not position sensitive and may be
mounted in whatever orientation best suits your application.
• Place the unit in the desired position or use the
templates on pages 12-13 to mark the location of the
mounting holes.
• Remove the generator or template. At the marked
location, drill 1/4" holes and fasten the generator using
four 1/4” flat washers, lock washers, bolts, and nuts
through the holes in the base flange.
Installation Wiring
Install additional batteries, fuses, and, if required, a
battery isolator. See
Installation Illustrations (pages 5-11)
for specific instructions. Cable, connectors, fuses and
isolators may be available from your authorized REDI-LINE
distributor. Many also provide complete installation services.
Pacific Scientific recommends that the REDI-LINE
Generator always be installed using proper fuses or circuit
breakers. See the Installation Illustrations for suggested fuse
sizes and location. Place fuses no farther than 18” from the
battery.
It is important that the polarity (+ & -) be correctly
connected to the generator. Note polarity indications on
Installation Diagrams shown in this guide.
WARNING
3
CAUTION
CAUTION
CAUTION
CAUTION