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This tonneau cover is designed to carry rainwater from the cover 
into  the  canister  and  then  out  through  the  drains.  Most  truck 
models  have  standard  OE  drain  holes  or  plastic/rubber  access 
ports in the front of the truck bed. Check to make sure your truck 
has the OE drain holes so that drilling into the sheet metal is not 
required. If drilling is necessary, be sure to check the underside 
of  the  truck  bed  for  the  best  location.  The  holes  should  be 
located near the side and as far forward as possible. Use a drill 
bit suitable for sheet metal (such as a taper drill or step drill). Drill 
drain tube clearance holes at 3/4” (19mm). This will need to be 
done before installing the cover. 

A complete unit will consist of one canister box (marked box 1 of 2) and one rail box (marked box 2 of 2). Remove the 
Top Cover, Canister, Clamp pack, Hardware  pack, Foam, Clamp Extensions  and Drain Tubes from the Canister box. 
Remove the rails from the rail box (see caution below). Perform a quick inventory of the packaging contents to ensure all 
parts are there. 

 TOOLS REQUIRED FOR ASSEMBLY 

 BEFORE YOU START! 

 CANISTER DRAIN HOLE LOCATIONS: 

 STEP 1: REMOVE FROM PACKAGING AND REVIEW CONTENTS 

Tape Measure

                              

Side Cut or Needle Nose Pliers

       

Masking tape

                        

7/16” Nut Driver 

#2 Phillips Screwdriver                 Utility Knife                                       5/32 Allen Wrench 
Note: There should be no drilling into the truck body needed on most standard or full-size trucks. 

 PACKAGING CONTENTS: 

Complete 
Canister 
Assembly 

Top Cover 

Canister Drain  
Tubes 

Clamp Pack 

Rails (Left and 
Right) - In      
separate box 
than canister 

Hardware 
Pack 

TO AVOID SCRATCHING THE SURFACE OF THE RAILS, DO NOT 
SLIDE THEM OUT THE END OF THE BOX. OPEN THE BOX ALONG 
THE LENGTH, USE PLIERS TO PULL THE STAPLES, LIFT THE 
RAIL OUT. DO NOT USE A KNIFE TO CUT THE BOX OPEN. 

CAUTION! 

CAUTION! 

Drain Tube Holes 

Read the instructions carefully before you start. If you have any questions regarding the installation please call our 
Technical Support Line at (866) 419-4932  

Clamp    
Extensions 

Top Cover 
Foam 

Tailgate Drain 
Tubes 

Содержание UltraGroove

Страница 1: ...ions 5 STEP 7 Installing Clamps 6 STEP 8 Installing Kickstands 7 STEP 9 Installing Tailgate Drain Tubes 8 STEP 10 Lubricating Sweep Seals 8 STEP 11 Installing Canister Drain Tubes 9 STEP 12 Attaching the Pull Strap 9 Operating Instructions 9 Maintenance 10 Warranty 11 KRD2 1805 INSTALLATION INSTRUCTIONS DODGE RAM TABLE OF CONTENTS Retractable Tonneau Covers UltraGroove and UltraGroove Metal 800 33...

Страница 2: ...r box Remove the rails from the rail box see caution below Perform a quick inventory of the packaging contents to ensure all parts are there TOOLS REQUIRED FOR ASSEMBLY BEFORE YOU START CANISTER DRAIN HOLE LOCATIONS STEP 1 REMOVE FROM PACKAGING AND REVIEW CONTENTS Tape Measure Side Cut or Needle Nose Pliers Masking tape 7 16 Nut Driver 2 Phillips Screwdriver Utility Knife 5 32 Allen Wrench Note Th...

Страница 3: ...allon buckets Note Ensuring that the canister is centered in the bed will help assemble the rails to canister in the next step STEP 2 POSITIONING CANISTER STEP 3 COVERING STAKE POCKET FIG 2A FIG 2B Elevating Objects Canister needs to be high enough to have rail install clearance HARDWARE USED STAKE POCKET Included with your tonneau cover is a stake pocket cover This helps to trim the outside seal ...

Страница 4: ...nally you can install the Rail Screw Flat and Lock Washer securing the rail to the canister FIG 4G FIG 4C FIG 4D FIG 4B 3rd Rib 4th Rib Rail Sill Outside Rail Guide Rotate Down while remaining in Rail Guide Rail Remove the protective paper from the foam on the underside of the Rail flanges This is for packaging purposes only Next identify the left and right side rails FIG 4A The rail flange and fo...

Страница 5: ...r Rail Screw Canister FIG 4G BLACK TOP COVER SCREW x 2 6FT OF FOAM INSTALLATION TOOL x 1 FIG 5C Another way to set the tailgate cap seals is to use the Tailgate Seal Gauge as shown in figure 5B 5C You should be able to just slide the Tailgate Seal Gauge in between the Tailgate Cap Seal and the Bottom Cap WARNING Proper Tailgate Cap Seal Engagement is important for getting the best possible water r...

Страница 6: ... 5D Now pull the cover back until there is room to apply the foam Lay the foam on the front sill of the truck from rail to rail trimming the excess with a utility knife FIG 5E Now scoot the rails and canister back on the foam and double check that your tailgate seal engagement is good You can now install your top cover with the two included screws while making sure it aligns with the front of your...

Страница 7: ... measurement at the canister and the tailgate end of the rails The measurements should be equal to or less than those in Figure 7C The Clamp Extensions have been pre installed with brackets and shims to achieve the proper Between the Rail dimension BR when placed on an average factory truck bed However not all truck beds are average dimensionally and some have optional plastic caps or over the rai...

Страница 8: ...r label in the upper left corner of the canister looking from tailgate Rail Metal Handle Stop FIG 7E STEP 8 INSTALLING KICKSTANDS Install the kickstands at the tailgate ends of the rails Loosely fasten the kickstand assembly to the clamp grip on the side of the grip where the pivot foot will land on the flattest section of bed wall Rotate the assembly so that it will push as squarely as possible o...

Страница 9: ...NG PLACING THE SWEEP SEALS Rail Cover Fabric Panel Wearstrip Sweep Seal FIG 10A STEP 9 INSTALLING TAILGATE DRAINTUBES To install the tailgate drain tubes you need to find suitable holes in the rear stiffener of you truck bed Figure 9C shows possible hole locations Next you will screw the drain tube into the drain fitting and slide it on the tailgate cap as shown in Figure 9B There is an interferen...

Страница 10: ...Trim the end that will be inserted through the truck bed using the wire cutters or a utility knife With the cover opened insert the drain tube fittings into the pre drilled holes on the underside of the canister by pushing them in place from under the canister Drain Fitting should click into place Place the other end of the drain tube through the plastic rubber access port or through the pre drill...

Страница 11: ...begins squeaking or sticking during use FIG 10A Alcohol petroleum based or silicon based cleaners such as Armor All should be avoided and ARE NOT recommended for our covers It is important to open and close the cover regularly the spring that operates the cover is self lubricated and regular use assures that it stays in proper working condition Periodically remove the Top Cover and clean out the i...

Страница 12: ...ife Feedback from Jack Rabbit XR by Pace Edwards Retractable tonneau owners helps us design products that better fit your needs REGISTER TODAY AT www pace edwards com Pace Warranty Any part of a Pace Edwards UltraGrooveTM Retractable tonneau that is found to be defective under the terms of this warranty will be repaired or replaced using either new or reconditioned parts at the discretion of the M...

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