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Paccar Winch Braden Gearmatic BG3B, Инструкция по установке, обслуживанию и ремонту

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TABLE OF CONTENTS

FOREWORD…...………………………………………………….…….…
PARTS AND SERVICE…………………………………………………...
GENERAL SAFETY RECOMMENDATIONS…………………………..
THEORY OF OPERATION……………………………………………….
HYDRAULIC CIRCUIT……………………………………………….……
WINCH AND WIRE ROPE INSTALLATION……………………….……
DIMENSIONAL DATA……………………………………………………..
PREVENTATIVE MAINTENANCE………………………………………
RECOMMENDED GEAR OIL……………………………………………
WINCH EXPLODED VIEW DRAWING…...........................................
PARTS KEY.........................................................................................
TROUBLE SHOOTING…………………………………………………...
WINCH SERVICE…………………………………………….……………

WINCH DISASSEMBLY……………………………………………..
DRUM ASSEMBLY SERVICE………………………………………
PLANET GEAR SERVICE……………………………………….....
BRAKE CYLINDER ENDPLATE SERVICE……………………….
WINCH ASSEMBLY………………………………………………….

REVERSING DRUM HOIST ROTATION.……………..…………….….

PERFORMANCE DATA......................................................................

FASTENER TORQUE CHART............................................................
METRIC CONVERSION TABLE………………………...................Back Cover

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SHOP ONLINE at www.airlinehyd.com

800-999-7378

Содержание Braden Gearmatic BG3B

Страница 1: ...TARY WINCH PACR WINCH DIVISION P O BOX 547 BROKEN ARROW OK U S A 74013 PHONE 918 251 8511 FAX 918 259 1575 www paccarwinch com LIT2303 R2 09 2007 Printed in U S A Copyright 2007 PACCAR Winch Division All rights reserved SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Страница 2: ...SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Страница 3: ...EAR OIL WINCH EXPLODED VIEW DRAWING PARTS KEY TROUBLE SHOOTING WINCH SERVICE WINCH DISASSEMBLY DRUM ASSEMBLY SERVICE PLANET GEAR SERVICE BRAKE CYLINDER ENDPLATE SERVICE WINCH ASSEMBLY REVERSING DRUM HOIST ROTATION PERFORMANCE DATA FASTENER TORQUE CHART METRIC CONVERSION TABLE Back Cover PAGE 2 2 3 4 4 5 6 6 7 7 8 9 10 11 12 14 15 15 16 16 17 18 20 20 21 21 SHOP ONLINE at www airlinehyd com 800 999...

Страница 4: ...rs are stamped into the data plate attached to the tie plate as shown below Braden Technical Support Department Phone 918 251 8511 08 00 to 16 30 CST Monday thru Friday Fax 918 259 1575 Internet winch service paccar com PARTS AND SERVICE BRADEN provides parts and service through a network of authorized dealers Parts and service are not available directly from the factory For the name of your neare...

Страница 5: ...icing and adjustments listed in the Preventive Maintenance section of this manual 9 An equipment warm up procedure is recommended for all start ups and is essential at ambient temperatures below 40ºF Refer to Warm up Procedure listed in the Preventive Maintenance section of this manual 10 Be sure of equipment stability before operating winch 11 The winches described herein are neither designed nor...

Страница 6: ...ng gear cable drum DUAL BRAKE SYSTEM Dynamic Brake The dynamic brake system consists of two basic compo nents 1 Brake valve block with counterbalance and check valve cartridges 2 Hydraulic motor The counterbalance cartridges are installed into a brake valve block which also contains an internal shuttle valve The shuttle valve directs hydraulic pressure to the brake release port of the winch when t...

Страница 7: ...The vent should be as close to top dead center as possible 2 When mounting the winch use all four 4 mounting holes and grade eight 8 bolts and nuts Evenly tight en the nuts to the torque in the Recommended Torque chart Refer to Dimensional Drawing for bolt hole size and pattern It is important that the winch is mounted on a sur face that will not flex when the winch is in use and cause binding of ...

Страница 8: ...d push the free end about three fourths of the way back through the pocket Install the cable anchor with the small end toward the drum then pull the slack out of the wire rope The cable anchor will slip into the pocket and secure the wire rope to the drum A minimum of five 5 wraps of wire rope should remain on the cable drum at all times Refer to General Safety Recommendations for additional infor...

Страница 9: ...rs three 3 months or whenever an oil leak is detect ed whichever occurs first To check the oil level remove the large plug located in the center of the drum support The oil should be level with the bottom of this opening If additional oil is needed refer to Recommended Planetary Gear Oil for correct oil type Winch gear oil capacity is approx 2 pints 1 liter 2 Oil Change The gear oil should be chan...

Страница 10: ...esult in property damage severe personal injury or death Refer to Recommended Planetary Gear Oil chart located on page 9 of this manual for additional information To change gear oil follow the procedure listed below a Remove the wire rope from the cable drum and wind onto a cable storage spool Tag and remove the hoses from the hydraulic motor then remove the winch from the crane b Place the winch ...

Страница 11: ...lable in your area make certain your lubricant vendor supplies you with oil that is equivalent to those products listed below Failure to use the proper type and viscosity of planetary gear oil may contribute to intermittent brake clutch slippage which could result in property damage severe personal injury or death Some gear lubricants contain large amounts of EP extreme pressure and anti friction ...

Страница 12: ... 1 9 OIL SEAL 105960 1 10 BUSHING PRESSED IN DRUM 105789 1 11 SPRING 26094 12 12 SPRING LOCATOR 100136 1 13 BRAKE COUPLING 29929 1 14 SNAP RING 27535 1 15 SPRING PLATE 25552 1 16 U CUP SEAL 25594 1 17 BEARING RACE THRUST 24913 6 18 BRAKE PLATE SPACER 25550 1 19 FRICTION DISC 25541 8 20 BRAKE DISC 102314 9 21 O RING 70138 1 22 GASKET NOT SHOWN SEATS 40 23 23108 1 23 MOTOR ADAPTER 105706 1 26 SUN GE...

Страница 13: ...IT 8 40 HYD MOTOR 1 41 CAPSCREW 1 2 13 X 1 1 4 HEX HEAD GD8 2 42 LOCKWASHER 1 2 SPLIT 2 43 LOCKWASHER 3 8 SPLIT 8 44 PLUG PIPE1 8 27 2 45 NAMEPLATE GH5 PD5 WINCHES 1 46 DRIVE SCREW 4 48 WASHER 5 16 HARDENED 4 52 PLATE PLANET RETENSION 1 53 SNAP RING 3 BRAKE VALVE ASSY PARTS 55 56 57 BELOW 1 55 MANIFOLD 1 56 CBV CARTRIDGE 1 57 PILOT OPERATED CHECK VALVE 1 CABLE WEDGE NOT SHOWN 1 SHOP ONLINE at www ...

Страница 14: ...auge in the haul in port and apply a stall pull on the winch If pressure is low increase relief valve setting until recommended pressure is obtained NOTE If pressure does not increase in proportion to adjustment relief valve may be contaminated or worn out In either case the relief valve may require disassembly or replacement Remove relief valve disassemble and clean parts thor oughly in a suitabl...

Страница 15: ... Maintenance section Same remedy for F1 D Brake will not hold when control valve is returned to neutral after lifting a load 1 Excessive system back pressure act ing on the brake release port 2 Friction brake will not hold due to worn or damaged brake disks Install a pressure gauge at the pay out port of the hydraulics motor Operate the pump at full throttle and monitor pressure in neutral and hau...

Страница 16: ...red Remove oil level plug and check oil level Fill to proper level See Winch Installation section for control valve specifica tions G The winch runs hot 1 Same as A 5 2 Be certain that the hydraulic system temperature is not more than 180o F 345o C Excessive hydraulic oil temper atures may be caused by A Plugged heat exchanger B Too low or too high oil level in hydraulic reservoir C Same as A 1 D ...

Страница 17: ...item numbers used in service procedures Perform all applicable trouble shooting operations BEFORE disassembling winch WINCH DISASSEMBLY 1 Disconnect all hoses and fittings at the winch 2 Stand the winch on the bearing support plate Remove the brake release tube assembly 34 between the brake valve block and the brake cylinder end plate Remove the capscrews 41 and lockwashers 42 which secure the mot...

Страница 18: ...l from the motor end Check the ring gear teeth machined into the inside surface of the drum for nicks spalling or excessive wear Replace the drum if wear is greater than 0 015 in 0 4 mm when compared to unworn area of teeth Clean and inspect the drum support bushing and replace if it exhibits signs of excessive wear The drum bushing needs to be replaced when the inside diameter has worn to 5 270 i...

Страница 19: ... clean in solvent and reinstall DO NOT paint over the vent or replace it with a solid plug 3 Place each friction disc on a flat surface and check for distortion with a straight edge Friction material should appear even across entire surface with groove pattern visible Replace friction disc if splines are worn to a point disc is distorted friction material is worn uneven ly or groove pattern is wor...

Страница 20: ...installed Finish with a steel disc on top NOTE It is good practice to lubricate the discs in gear oil prior to assembly 3 Install the brake plate spacer 18 and the brake piston 15 as shown 4 Install the spring spacer 12 and the twelve 12 springs 11 into the brake cylinder end plate 2 5 While holding the motor adapter and brake assembly together turn it over and install into the brake cylinder end ...

Страница 21: ... install the endplate assembly onto the drum while meshing the planet gears with the ring gear 9 Fasten the two tie plates to the endplate with cap screws 5 and lockwashers 43 and torque all eight 8 tie plate capscrews to their proper value Check that the drum turns freely in both directions without binding or any interference Be certain the retaining ring 14 is seated in the groove in the splined...

Страница 22: ...nd close the shut off valve Let the brake stand for five 5 minutes If there is any loss of pressure the brake pack should be disassembled for inspection of the sealing surfaces and the brake piston Release the pressure remove the hand pump and install the brake release tube 34 between the brake valve block 24 and the brake release port Reversing Direction of drum rotation To change direction of ro...

Страница 23: ...pplications will be specified such as the use of spanner nuts nuts on shaft ends jam nuts and where distortion of parts or gaskets is critical Lubricated Torque values based on use of SAE 30wt engine oil applied to threads and face of bolt or nut Avoid using thread lubricants as the applied torque may vary by 10 40 depending upon product used Dry Lubed Dry Lubed Dry Lubed Dry Lubed Torque LB FT Gr...

Страница 24: ...60o F pounds sq in PSI X 6 895 kilopascals kPa kilopascals kPa X 0 145 pounds sq in PSI pounds sq in PSI X 0 0703 kilograms sq cm kg cm2 kilograms sq cm kg cm2 X 14 22 pounds sq in PSI pounds sq in PSI X 0 069 bars bars X 14 5 pounds sq in PSI inches H2O 60 o F X 0 2488 kilopascals kPa kilopascals kPa X 4 0193 inches H2O 60 o F bars X 100 kilopascals kPa kilopascals kPa X 0 01 bars horsepower hp X...

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