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P G .   3

Pacbrake is a registered trademark of Pacbrake Co.

INLINE MOUNT - FORD 6.0L

L5501

  3

1

Disconnect the negative battery terminals on BOTH bat-

teries and then both positive battery terminals. This is to 

protect the vehicles ECU from being damaged during the 

installation.

EXHAUST BRAKE INSTALLATION

2

2003 Model Year Vehicles

Early production Ford trucks have a pre-cat installed in the 

forward section of exhaust pipe. An alternate location for 

exhaust brake installation is in the straight section of pipe 

before the header pipe flange. Measure 3" forward from 

the front side of the header pipe flange and mark the pipe, 

then measure 6" forward from the first mark and mark the 

pipe. Remove the header pipe to cut at the two marks. 

The transmission cross member will need to be removed 

to allow the removal of the header pipe for welding. Pro-

ceed to step 5.

3

2004 M/Y and Newer Vehicles

A 6" section of exhaust pipe must be removed to accom-

modate the exhaust brake and adapters. From below the 

vehicle, measure from the front side of the header pipe 

flange forward 23" and mark the pipe. Then measure and 

mark the pipe 6"  back from the first mark. See photo.

4

2004 M/Y and Newer Vehicles

Cut the exhaust pipe at the two marks. Cutting the pipe in 

the vehicle will eliminate removing the transmission cross 

member.

Содержание C40007

Страница 1: ...E X H A U S T B R A K E S APPLICATION FORD F250 F350 F450 and F550 Model Trucks Equipped with 6 0L engines C40007 C40010 KITS Ford F250 F350 F450 and F550 Model Trucks Equipped with 6 0L engines...

Страница 2: ...for vehicles with stock exhaust If you have aftermarket 4 exhaust you will need to order two exhaust adapter part C11342 KIT CONTENTS C40010 KIT CONTENTS C40007 A gallon air tank is supplied to speed...

Страница 3: ...ard from the front side of the header pipe flange and mark the pipe then measure 6 forward from the first mark and mark the pipe Remove the header pipe to cut at the two marks The transmission cross m...

Страница 4: ...is time if the exhaust system was removed for welding Install the front V clamp onto the exhaust brake flange and adapter with the PRXB regulator spring located inside the frame rail make sure the exh...

Страница 5: ...of rubber vacuum hose onto the vacuum pump Insert one end of the supplied nylon hose into the rubber hose as shown in photo Rubber hose marked A Nylon hose marked B 11 Insert the two supplied M8x40 ca...

Страница 6: ...rews and washers through the bracket and then the two spacers Shown in the photo is the air compressor bracket it needs to be installed UNDER the foot for the vacuum reservoir This requires the nuts i...

Страница 7: ...s air intake filter on the passenger side inner fender in a pre existing hole The air intake ports of the filter must point down Connect the supplied blue ny lon hose to the barbed fitting on the filt...

Страница 8: ...with the tie straps provided 20 Vehicles without Power Adjustable Pedals Choose the correct control unit mounting bracket for your application Using the 1 4 fasteners provided secure the control unit...

Страница 9: ...d pointing up 23 ELECTRICAL INSTALLATION a For Manual Transmissions ONLY Below the steering column locate the lower dash panel and remove Provided in the kit is a control switch assem bly that mounts...

Страница 10: ...shown in the photo STEP 21 31 For Automatic Manual Transmissions 25 Remove the two capscrews securing the diagnostic con nector to the lower dash Locate the male female diag nostic connectors of the P...

Страница 11: ...ission Vehicles equipped with a manual transmission will only have two connectors and the 3 connector will not be present 23 At the center PCM connector 2 locate pin 27 It should be a violet wire with...

Страница 12: ...t with light blue tracer wire and connect the red wire of the Pacbrake harness to the harness side of the violet with light blue tracer wire Using the connectors provided crimp the wire into the conne...

Страница 13: ...the frame and connect Secure the harness with the tie straps provided 36 Connect the passenger side positive battery terminal including the red fused wire with an eye terminal of the Pacbrake harness...

Страница 14: ...nti foul cycle Next cycle the Pacbrake ON OFF switch to ON OFF ON OFF ON and OFF with no pauses longer than 1 second This will change the mode The exhaust brake should now cycle either 4 or 5 times Co...

Страница 15: ...brake Air Tank Battery Ground In from Compressor to Air Cylinder Red Battery Ground 24 Air Pressure Switch Blue Blue Turbocharger VGT Solenoid 8 Green 7 Purple cut wire cut wire 1 Red 2 Yellow Powertr...

Страница 16: ...19 Red 5 Brown Orange 6 20 Yellow Powertrain Control Module PCM Pin 27 Pin 14 Brown Orange trace Brown Orange trace Wire Continues on to Transmission Pin 11 Pin 10 Air Intake Black Grey 18 connector...

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