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Oz Charge GRUNT Series Workshop Charger Owner’s Manual  - V1.0 08/16

 

 

OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER 

TROUBLESHOOTING 

If the Workshop Charger should ever not function as desired, please first try to locate the error by following the 
steps set out below. If this proves to be unsuccessful, please contact your local dealer or Oz Charge (Zylux 
Distribution Pty. Ltd.). Have the serial number and date of purchase at hand and be ready to describe the error in as 
much detail as possible so that we can provide fast assistance. 
 
 

 

YES 

NO 

NO 

NO 

YES 

NO 

NO 

NO 

YES 

YES 

YES 

YES 

YES 

YES 

Battery is not charged 

Is the Green LED 

lit up? 

Is the Orange 

LED lit up? 

Is the Red LED lit 

up? 

Is the Neutrik 

(Black/Yellow) 

AC plug 

connected? 

Is the charger 

plugged into the 

socket? 

Please check again: 
(Orange LED is only 
dimly lit) 
If Orange LED is 
definitely not lit up, 
please contact the 
service team. 

 

Lock Neutrik 

(Black/Yellow) AC 

plug 

Plug charger into 

socket 

Switch on the mains 

fuse 

1.  Check if the battery is in  
Maintenance Charging mode 
2.  Check if correct  Battery 
voltage / type has been 
selected 

Is the mains fuse 

in order? 

 

Is the red LED lit 

up? 

1. Check battery  
connection 

           
2.  Check if correct  
Battery voltage / 
type has been 
selected 

 
3. Battery is 
defective or incorrect 
battery voltage has 

been selected 

 

1. Check battery 
connection  
 

2.  Check battery 
voltage is above start 
voltage  
 
3.  Try power supply 

mode to increase 
battery voltage. 
Once voltage is 
above start voltage, 

select charge mode 

 

Is the Red LED 

blinking? 

 Set the correct battery 

voltage. 

Applicable to 24V model only 

 

Contact Oz Charge for 

support 

 

NO 

NO 

Содержание OC-W12120P

Страница 1: ...OWNER S MANUAL Model OC W12120P 12V 120A Model OC W122470P 12V 70A 24V 60A ...

Страница 2: ...r battery 3 Connecting the battery charger to Mains Power 240Vac 3 CONTROL LAMPS ERROR DESCRIPTIONS 4 CHARGING PROCESS 4 CHARGING CURVES 5 Charging curve Standard batteries 5 Charging curve GEL AGM batteries Error Bookmark not defined TECHNICAL SPECIFICATONS 6 TYPES CELLS RATED CAPACITY 6 TROUBLESHOOTING 7 MAINTENANCE AND SERVICE 8 Regular inspections 8 MOUNTING 9 2 YEAR PRODUCT WARRANTY 10 WHAT S...

Страница 3: ...d never be exposed to water rain snow liquids etc Do not attempt to use the charger if it has been dropped or damaged Do not attempt to use the charger if the cables or plugs are damaged If battery acid contacts your skin or clothing wash immediately with soap and water If acid enters your eye immediately flush the eye with running cold water for at least 10 minutes and seek medical attention Some...

Страница 4: ...r or fuel lines If Positively Earthed FIRST Connect the Black Crocodile clip or optional ring terminal lead to the battery terminal and then connect the Red Crocodile clip or optional ring terminal lead to the vehicle s chassis DO NOT connect the Red lead to the carburetor or fuel lines Connecting the battery charger to Mains Power 240Vac The charger will automatically start when AC power is conne...

Страница 5: ...V Please ensure you ve selected the correct charge output to suit your application Bulk Charge Charging with constant current Orange LED lights up The maximum charging current is used to charge the battery depending on its charged status so as to store as much energy as quickly as possible in the battery If a battery that has been totally discharged is attached to the charger the charger will star...

Страница 6: ...disconnected CHARGING CURVES The Workshop Charger is designed for charging 12V 24V OC W122470P model open and valve regulated batteries of different sizes Refer to the charging graphs below for the different charge modes Note The equalisation charge only occurs if the Standard battery type option is selected Charge Graph POWER SUPPLY MODE 13 7VDC The Workshop Chargers have a 13 7VDC power supply m...

Страница 7: ... batteries Power Supply Mode 13 7VDC 100Amps OC W12120P 13 7VDC 60Amps OC W122470P Frequency on supply voltage AC 45 Hz to 65 Hz Standby current from the battery 2 mA Recommended mains fuses C10 Mains cables Rubber cable with Neutrik coupler Schuko plug 1 5m Battery cables available 2 x 25mm2 3m with terminal clamps 200A OC W12120P 2 x 10mm2 3m with terminal clamps 200A OC W122470P IP Code IP21 Wh...

Страница 8: ...lack Yellow AC plug connected Is the charger plugged into the socket Please check again Orange LED is only dimly lit If Orange LED is definitely not lit up please contact the service team Lock Neutrik Black Yellow AC plug Plug charger into socket Switch on the mains fuse 1 Check if the battery is in Maintenance Charging mode 2 Check if correct Battery voltage type has been selected Is the mains fu...

Страница 9: ... the charger externally undamaged and unopened Have you ensured that the charger is not in contact with water oil or other liquids WARNING Always check the charger and the cable for damage each time before using the device Do not use a damaged device or a device with a damaged attachment cord Have this fixed immediately Always have the device checked if it has come into contact with liquids Have t...

Страница 10: ...batteries The charger must be protected against the effects of dust and moisture Ensure that the fan can freely suck in cooling air Do not install the charger directly next to or above flammable materials Mount the charger on an even horizontal or vertical surface The four openings on the rubber feet are used for mounting the charger Please use bolts of 5 mm diameter Example of mounting the charge...

Страница 11: ... shipment To prove that the product is under warranty the customer should enclose a copy of their receipt for proof of purchase It is recommended that returned products be sent by registered mail as Zylux Distribution Pty Ltd Oz Charge accepts no responsibility liability for goods lost or damaged in transit Exclusions If upon receiving a product for repair and if testing and examining the product ...

Страница 12: ......

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