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Oz   Charge   GRUNT   Series   Workshop   Charger   Owner’s   Manual      -­‐   V1.0   04/16

   

   

OZ   CHARGE   GRUNT   SERIES   –   WORKSHOP   BATTERY   CHARGER   

TROUBLESHOOTING  

If   the   Workshop   Charger   should   ever   not   function   as   desired,   please   first   try   to   locate   the   error   by   following   the   
steps   set   out   below.   If   this   proves   to   be   unsuccessful,   please   contact   your   local   dealer   or   Oz   Charge   (Zylux   
Distribution   Pty.   Ltd.).   Have   the   serial   number   and   date   of   purchase   at   hand   and   be   ready   to   describe   the   error   in   as   
much   detail   as   possible   so   that   we   can   provide   fast   assistance.   
   
   

   

YES   

NO   

NO   

NO   

YES   

NO   

NO   

NO   

YES   

YES   

YES   

YES   

YES   

YES   

Battery   is   not   charged   

Is   the   Green   LED   

lit   up?   

Is   the   Orange   

LED   lit   up?   

Is   the   Red   LED   lit   

up?   

Is   the   Neutrik   

(AC)   plug   

connected?   

Is   the   charger   

plugged   into   the   

socket?   

Please   check   again:   
(Orange   LED   is   only   
dimly   lit)   
If   Orange   LED   is   
definitely   not   lit   up,   
please   contact   the   
service   team.   

   

Lock   Neutrik   (blue)   

plug   

Plug   charger   into   

socket   

Switch   on   the   mains   

fuse   

1.      Check   if   the   battery   is   in      
Maintenance   Charging   mode   
2.      Check   if   correct      Battery   
volatge   /   type   has   been   
selected   

Is   the   mains   fuse   

in   order?   

   

Is   the   red   LED   lit   

up?   

1.   Check   battery      
connection   

                                 
2.      Check   if   correct      
Battery   volatge   /   
type   has   been   
selected   

   
3.   Battery   is   
defective   or   incorrect   
battery   voltage   has   

been   selected   

   

1.   Check   battery   
connection      
   

2.      Check   battery   
voltage   is   above   start   
voltage      
   
3.      Try   power   supply   

mode   to   increase   
battery   voltage.   
Once   voltage   is   
above   start   voltage,   

select   charge   mode   

   

Is   the   Red   LED   

blinking?   

   Set   the   correct   battery   

voltage.   

Applicable   to   24V   model   only   

   

Contact   Oz   Charge   for   

support   

   

NO   

NO   

Содержание GRUNT Series

Страница 1: ...OWNER S MANUAL Model OC W12120P 12V 120A Model OC W122470P 12V 70A 24V 60A ...

Страница 2: ...arger to your battery 3 Connecting the battery charger to Mains Power 240Vac 3 CONTROL LAMPS ERROR DESCRIPTIONS 4 CHARGING PROCESS 4 CHARGING CURVES 5 Charging curve Standard batteries 5 Charging curve GEL AGM batteries 5 TECHNICAL SPECIFICATONS 6 TYPES CELLS RATED CAPACITY 6 TROUBLESHOOTING 7 MAINTENANCE AND SERVICE 8 Regular inspections 8 MOUNTING 9 2 YEAR PRODUCT WARRANTY 10 WHAT S INCLUDED IN ...

Страница 3: ...door use only and should never be exposed to water rain snow liquids etc Do not attempt to use the charger if it has been dropped or damaged Do not attempt to use the charger if the cables or plugs are damaged If battery acid contacts your skin or clothing wash immediately with soap and water If acid enters your eye immediately flush the eye with running cold water for at least 10 minutes and seek...

Страница 4: ...or or fuel lines If Positively Earthed FIRST Connect the Black Crocodile clip or optional ring terminal lead to the battery terminal and then connect the Red Crocodile clip or optional ring terminal lead to the vehicle s chassis DO NOT connect the Red lead to the carburetor or fuel lines Connecting the battery charger to Mains Power 240Vac The charger will automatically start when AC power is conn...

Страница 5: ...e battery depending on its charged status so as to store as much energy as quickly as possible in the battery If a battery that has been totally discharged is attached to the charger the charger will start charging with reduced energy to avoid damaging the battery Once the main charging voltage has been reached 14 4V 28 8V to 14 7V 29 4V depending on the type of battery the charger switches to the...

Страница 6: ...r to the charging graphs below for the different charge modes Note The equalisation charge only occurs if the Standard battery type option is selected Charge Graph POWER SUPPLY MODE 13 7VDC The Workshop Chargers have a 13 7VDC power supply mode which can be activated by using the Mode Select button Refer to the specifications on page 6 EXAMPLE BATTERY CONNECTIONS 12V Battery single battery 24V Bat...

Страница 7: ...es Power Supply Mode 13 7VDC 100Amps OC W12120P 13 7VDC 60Amps OC W122470P Frequency on supply voltage AC 45 Hz to 65 Hz Standby current from the battery 2 mA Recommended mains fuses C10 Mains cables Rubber cable with Neutrik coupler Schuko plug 1 5m Battery cables available 2 x 25mm2 3m with terminal clamps 200A OC W12120P 2 x 10mm2 3m with terminal clamps 200A OC W122470P IP Code IP21 When mount...

Страница 8: ...the Neutrik AC plug connected Is the charger plugged into the socket Please check again Orange LED is only dimly lit If Orange LED is definitely not lit up please contact the service team Lock Neutrik blue plug Plug charger into socket Switch on the mains fuse 1 Check if the battery is in Maintenance Charging mode 2 Check if correct Battery volatge type has been selected Is the mains fuse in order...

Страница 9: ... the charger externally undamaged and unopened Have you ensured that the charger is not in contact with water oil or other liquids WARNING Always check the charger and the cable for damage each time before using the device Do not use a damaged device or a device with a damaged attachment cord Have this fixed immediately Always have the device checked if it has come into contact with liquids Have t...

Страница 10: ...batteries The charger must be protected against the effects of dust and moisture Ensure that the fan can freely suck in cooling air Do not install the charger directly next to or above flammable materials Mount the charger on an even horizontal or vertical surface The four openings on the rubber feet are used for mounting the charger Please use bolts of 5 mm diameter Example of mounting the charge...

Страница 11: ...fe shipment To prove that the product is under warranty the customer should enclose a copy of their receipt for proof of purchase It is recommended that returned products be sent by registered mail as Zylux Distribution Pty Ltd Oz Charge accepts no responsibility liability for goods lost or damaged in transit Exclusions If upon receiving a product for repair and if testing and examining the produc...

Страница 12: ... ...

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