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Electronics and Robotics LLC 

ootbrobotics.com 

Assembly 

The assembly process is broken down into separate steps. These steps are based on 
the sequence of labs the Proto Base is designed to implement. It is very important that 
these steps are followed in order and that the assembler does not go further ahead 
than instructed. 

For each part of the assembly process, Out of the Box recommends the use of flux 
when soldering and an iron temperature of 615˚ to 650˚ F. When soldering a multi-pin 
header, initially solder just one pin.  Before proceeding to solder the remaining pins, 
ensure proper placement.  If needed adjustments can be made by melting the joint.  
Then when satisfied the remaining pins should be soldered. Finally pay close 
attention to which side of the board the components should be soldered to. 

Module 1 

 

Figure 3: Bare Proto Base without uPad (TOP of board) 

Above is the bare top of the Proto Base with the uPAD removed. The components that 
are to be soldered in this module are highlighted in red and blue.  Red components 
are soldered to the pads on the top of the board, and blue components are soldered to 
the bottom of the board.  For headers red means the long portion of the pins will point 
out of the bottom of the board, and blue ones will point out the top. 

Step 0: Breaking Headers to Size 

In order to do the following steps you will need to break apart some of the headers in 
your kit accordingly.  These headers will be used for the steps to follow.  Make sure to 
hold onto all of your extra 40 pin headers and partial headers. 

 

 

Содержание uPad

Страница 1: ...Electronics and Robotics LLC ootbrobotics com uPad Proto Base Assembly Guide v2 0 Last Updated September 1 2015 ...

Страница 2: ...ldering Iron 3 Solder 3 Diagonal Cutters 3 1 Phillips Head Screwdriver 3 Solder Wick 4 Needle Nose Plyers 4 Soldering 4 Desoldering 5 Module 1 6 Step 0 Breaking Headers to Size 6 Step 1 PORTB ANALOG Headers 7 Step 2 I O Headers 8 Step 3 Power Headers 9 Step 4 JTAG Header 9 Step 5 MCU CPLD Header 10 Step 6 CPLD Socket 10 ...

Страница 3: ... flux and cleaning it off the board can be a hassle Soldering Iron Tin the tip of your soldering iron This will help heat transfer and extend the life of the tip Tinning can be accomplished by heating up the iron and applying a small amount of solder to the tip A heavily oxidized or corroded iron tip will resist tinning If this is the case consider replacing your iron tip Solder Solder comes in a ...

Страница 4: ...e Use of a metal mesh to clean the tip is recommended over a wet sponge Water both shocks the iron tip with a steep drop in temperature and it oxidizes the iron tip When tinned the iron tip should merely be coated lightly with solder Once the tip is prepared the component leads must be prepared as well For through hole soldering components should be placed into the board For components such as res...

Страница 5: ...older to the tip will result in solder flowing just into the tip By applying it to the opposite side it will flow through the joint The end result of the solder joint should resemble a Hersey s Kiss as shown in Figure 2 A as opposed to B D Joint E is reflective of too much solder requiring reworking to fix the unintended short Fluxing the short and dragging the iron between the pins often fixes th...

Страница 6: ...fied the remaining pins should be soldered Finally pay close attention to which side of the board the components should be soldered to Module 1 Figure 3 Bare Proto Base without uPad TOP of board Above is the bare top of the Proto Base with the uPAD removed The components that are to be soldered in this module are highlighted in red and blue Red components are soldered to the pads on the top of the...

Страница 7: ... pin headers into 6x 5 pin headers and 1x 10 pin header Step 1 PORTB ANALOG Headers Figure 4 Location of PORTB ANALOG Headers Flux the hole closest to the label AFE7 on the top of the board and insert a 4 pin header from the bottom of the board Figure 5 Top of Proto Base with header in PORTB ANALOG section Load up your soldering iron with solder and apply it to the AFE7 pin you fluxed previously T...

Страница 8: ...ey will be used with jumpers So take caution before proceeding to solder the full row Repeat these steps for the other 2 headers to complete this part of the assembly Step 2 I O Headers Figure 8 I O Header Locations Following the same procedures for tracking down and testing for perpendicularity of the headers in step one solder the headers highlighted in Figure 8 Figure 6 Header pin from side Fig...

Страница 9: ...s Solder the headers highlighted in Figure 9 Step 4 JTAG Header Figure 10 JTAG Header Location Solder the headers highlighted in Figure 10 Notice the highlight color is blue meaning that the headers will be soldered to the bottom of the board and the long side will point out of the top of the board ...

Страница 10: ...D Header Location Solder the headers highlighted in Figure 11 Step 6 CPLD Socket Figure 12 CPLD Socket Solder the CPLD socket highlighted above As the color indicates the socket will be soldered to the bottom of the board and the plastic portion of the socket will sit on top of the board ...

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