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Precautions for Cutting Operation (Continued)

Do not cut down with touching tip to 
base metal.  Strong arc generates, and 
the hole of tip can be deformed.

At cutting terminal, keep tip away from 
base metal for 1

3mm, then cut it 

down.

Thickness greater than 16mm will 
sometimes leave a small area.

The insulating cover serves to protect the
detective pin. Careless handling of the
torch body may cause damage to the
insulating cover. If the insulating cover
has been removed, high frequency is
emitted from the detective pin and may
cause damage to the torch body. If the
insulating cover is damaged, replace it.

Do not bend the cable less than 
300 mm in radius. In particular, 
when using the torch in auto-
mated systems, causing the cable 
to bend less than 300mm in radius 
will cause the cable to break 
sooner than the expected lifespan.

5.3 Hose Cable Bend Radius

5.5 Attaching the Torch Switch for CTPW(M)(L)-0801 Straight Torch 

Long Handle Torch (CTZW(M

L)-0801)

(3) Straight Torch (CTPW(M

L)-0801)

When using the attached torch switch assembly (part number K2433A00), please 
follow the guidelines below.

(1) Remove the rubber 
sleeve from the cable 
side of the torch 
handle

(2) Expose the torch 
switch cord from the 
torch handle  

(4) Slide rubber sleeve 
back to original place

Silicon Sleeve

Torch Switch Assembly

Torch Switch Cord

Torch Handle

Rubber Sleeve

Hose Cable

(3) Connect the torch 
switch terminals. 
NOTE: Make sure to 
connect the terminals 
in the silicon tubes

5.2 About the Insulating Cover

(3) End of Cutting

Precautions for Cutting Operation (Continued)

Содержание CTPWL-0802

Страница 1: ...ut the manual before installing operating or maintaining this equipment This equipment and this manual are for use only by persons trained and experienced in the safety operation of cutting equipment...

Страница 2: ...NTENTS 1 SAFETY INFORMATION 2 2 PLASMAARC CUTTING SAFETY PRECAUTIONS 2 3 ACCESSORIES 8 4 TORCH DRAWING 8 5 NOTICE AT OPERATION 9 6 MAINTENANCE AND TROUBLESHOOTING 12 7 PARTS LIST 16 8 SPECIFICATIONS 1...

Страница 3: ...ASMAARC CUTTING can be hazardous PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH Be sure to Keep children away Keep pacemaker wearers away until consulting a doctor Read and understa...

Страница 4: ...equipment securely in place 7 Do not use worn damaged undersized or poorly spliced cables 8 Do not touch electrode and any metal object if POWER switch is ON 9 Do not wrap cables around your body 10 T...

Страница 5: ...om highly toxic and irritating gases PLASMAARC can cause injury 1 Keep away from the torch tip 2 Do not grip material near the cutting path 3 The pilot arc can cause burns Keep away from tip when trig...

Страница 6: ...lve except when gas cylinder is in use or connected for use This equipment uses high frequency for arc starting High frequency may enter nearby units as shown below causing electromagnetic trouble Inp...

Страница 7: ...repair certified or experienced operators must perform the work Erect a fence etc around the cutting machine to keep others away from it 3 Do not put hands fingers hair or clothes near the rotating f...

Страница 8: ...tices for the Preparation for Welding and Cutting of Containers That Have Held Hazardous Substances American Welding Society Standard AWS F4 1 from American Welding Society National Electrical Code NF...

Страница 9: ...dy Protective Cover Cup Tip Protective Cover Cup Tip Power Cable Return Water Pilot Cable Send Water Pilot Cable Send Water Torch Switch Torch Switch Part Names Confirming Torch Package Contents Pleas...

Страница 10: ...rch switch on ore place in an unstable place During the start of the arc do not touch the side of the tip to the edge of the base material This will cause a large arc to generate and may create a larg...

Страница 11: ...cutting direction If torch leans to the right against cutting direction it spatters to the left and spatters to the right if torch leans to the left against cutting direction Keep the proper torch an...

Страница 12: ...reless handling of the torch body may cause damage to the insulating cover If the insulating cover has been removed high frequency is emitted from the detective pin and may cause damage to the torch b...

Страница 13: ...idelines below 1 Remove the rubber sleeve from the cable side of the torch handle 2 Expose the torch switch cord from the torch handle 4 Slide rubber sleeve back to original place Silicon Sleeve Torch...

Страница 14: ...do not touch high temperature parts tip shield cup and base metal just after the operation Use protectors leather gloves etc when operating Exchanging torch tip parts must be done after cooling down C...

Страница 15: ...f poorer quality T i p E l e c t r o d e The hole has started to enlarge and becomes oval shaped Correct Exchange Signs After performing a number of cuts you will begin to notice some of the effects b...

Страница 16: ...h the cables as you attach the cover Insert the rubber sleeve over the handle and tighten Rubber Sleeve On the straight torch remove the rubber tube from the cable side turn the handle counter clockwi...

Страница 17: ...bly snap in place and slide protective cover back in place Pull down detec tion pin cover and disconnect termi ncal connectors Reconnect connec tion terminals and cover with protec tive tube Remove de...

Страница 18: ...g the connection opening Fix spanner to spanner holder and turn the nut for the power cable counter clockwise Remove M6 Left screw remove pilot cable Exchange with new torch body Connection power cabl...

Страница 19: ...e 10m usage Includes 10 11 20m usage Includes 10 11 30m usage Includes 10 11 W W00294 Regarding Part Replacement Duration The usual minimum for part supply duration is generally 7 years after the prod...

Страница 20: ...1 1 1 Parts List Continued Short Handle Torch Diagram...

Страница 21: ...Straight Handle Torch Parts Diagram Long Handle Torch Parts Diagram Parts List Continued...

Страница 22: ...ower Cable Water Inlet Air Hose Cutting Torch Rated Current Duty Cycle Cooling Method Gas Type Weight Torch Only Air Forced Cooling Water Cooled Pilot Cable Water Outlet Detection Lead Cable Torch Swi...

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