SECTION 5 - BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
3121262
– JLG Lift –
5-137
g.
Under application conditions with a heavy occur-
rence of dust or severe temperature fluctuations,
the intervals between fluid maintenance should be
shortened accordingly.
PRACTICAL EXPERIENCE SHOWS THAT MOST FLUID MAIN-
TENANCE ERRORS OCCUR DURING AN OIL CHANGE DUE
TO:
• USE OF AN UNSUITABLE HYDRAULIC FLUID
• USE OF OIL CONTAMINATED DUE TO POOR STORAGE PRACTICES
• FAILURE TO CLEAN THE RESERVOIR
• INADEQUATE CLEANLINESS WHEN FILLING THE RESERVOIR (DIRTY
DRUMS, CONTAINERS, WATER, ETC)
3.
Leakage Inspection
a.
After commissioning
b.
The complete transmission drive system (pumps,
motors, hosing, filters, valves, etc.) should be
checked for leakage at regular intervals.
c.
Leaking joints & connections must only be tight-
ened when pressureless.
4.
Cleanliness Inspection
a.
The oil tank breather should be regularly cleaned of
dirt and dust to prevent clogging. With each cylin-
der movement, gallons of oil pumped, an equal
amount of air exchange occurs across the reservoir
breather. A dirty or clogged breather will affect
all
machine functions!
b.
The air/oil cooler surfaces and engine radiator
should be cleaned at the same time.
c.
If hose connections are disassembled, it is impera-
tive that the utmost care be taken that no foreign
bodies infiltrate the oil circuit. Catastrophic compo-
nent failure may occur.
5.
Oil Level Inspection
a.
Inspect oil level in the reservoir daily.
b.
If "topping off" is required, use only the same Mobil-
fluid #424, Product #52233-4.
c.
Do Not Mix Fluids.
6.
Hydraulic Fluid - The "Life Blood" of the Machine
a.
The type of hydraulic fluid supplied in the machine
from the factory was selected after extensive testing
and development. The fluid was selected to perform
under "most" applications and conditions. Should
this machine be in service for extended time peri-
ods at the extremes (hot or cold), JLG should be con-
sulted for assistance in selection of the most
suitable fluid type and grade for your application.
b.
When operating at temperatures below 0
o
F, allow a
warm-up period, if at all possible, to a temperature
of 40
o
F.
c.
When beginning motion of a "cold" machine, oper-
ate all functions at reduced speeds until the "cold"
oil has circulated out of the drive loop.
Содержание JLG 1500SJ
Страница 1: ...Service and Maintenance Manual Model 1500SJ P N 3121262 March 7 2016...
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Страница 40: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121262 NOTES...
Страница 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 JLG Lift 3121262 Figure 3 5 Chassis Component Location Sheet 1 of 2...
Страница 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 JLG Lift 3121262 Figure 3 7 Turntable Component Location Sheet 1 of 2...
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Страница 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 JLG Lift 3121262 Figure 3 18 Drive Hub Special Tools Sheet 1 of 4...
Страница 93: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 43 Figure 3 19 Drive Hub Special Tools Sheet 2 of 4...
Страница 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 JLG Lift 3121262 Figure 3 20 Drive Hub Special Tools Sheet 3 of 4...
Страница 95: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 45 Figure 3 21 Drive Hub Special Tools Sheet 4 of 4...
Страница 102: ...SECTION 3 CHASSIS TURNTABLE 3 52 JLG Lift 3121262 Figure 3 32 Reggiana Riduttori Hub Sheet 1 of 2...
Страница 147: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 97 Figure 3 53 Swing Bearing Tolerance Boom Placement Sheet 1 of 2...
Страница 148: ...SECTION 3 CHASSIS TURNTABLE 3 98 JLG Lift 3121262 Figure 3 54 Swing Bearing Tolerance Boom Placement Sheet 2 of 2...
Страница 151: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 101 Figure 3 56 Swing Bearing Removal Sheet 1 of 4...
Страница 181: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 131 Figure 3 67 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 182: ...SECTION 3 CHASSIS TURNTABLE 3 132 JLG Lift 3121262 Figure 3 68 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 183: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 133 Figure 3 69 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 184: ...SECTION 3 CHASSIS TURNTABLE 3 134 JLG Lift 3121262 Figure 3 70 EMR 2 Engine Plug Pin Identification...
Страница 185: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 135 Figure 3 71 EMR 2 Vehicle Plug Pin Identification...
Страница 186: ...SECTION 3 CHASSIS TURNTABLE 3 136 JLG Lift 3121262 Figure 3 72 EMR2 Fault Codes Sheet 1 of 5...
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Страница 273: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 25 Figure 4 6 Boom Assembly Sheet 7 of 7...
Страница 299: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 51 Figure 4 12 Load Pin Removal Tool JLG P N 4846765...
Страница 305: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 57 Figure 4 14 Jib Assembly Sheet 2 of 3...
Страница 318: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121262 Figure 4 18 Powertrack Hosing Sheet 2 of 3...
Страница 319: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 71 Figure 4 19 Powertrack Hosing Sheet 3 of 3...
Страница 332: ...SECTION 4 BOOM PLATFORM 4 84 JLG Lift 3121262 Figure 4 22 Outer Mid Boom Extend Retract Cables...
Страница 333: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 85 Figure 4 23 Fly Boom Extend Retract Cables...
Страница 350: ...SECTION 4 BOOM PLATFORM 4 102 JLG Lift 3121262 Figure 4 29 Rotator Counterbalance Valve...
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Страница 516: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 162 JLG Lift 3121262 NOTES...
Страница 536: ...SECTION 6 JLG CONTROL SYSTEM 6 20 JLG Lift 3121262 Figure 6 2 Control System Block Diagram...
Страница 545: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 29 Figure 6 10 Control Module Location...
Страница 561: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 45 Figure 6 19 System Test Flow Chart Platform Tests...
Страница 563: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 47 Figure 6 20 System Test Flow Chart Ground Station Tests...
Страница 654: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 10 JLG Lift 3121262 Figure 7 13 Connector Installation...
Страница 657: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121262 JLG Lift 7 13 Figure 7 20 Jib Electrical Components...
Страница 678: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 34 JLG Lift 3121262 Figure 7 41 Pump Harness...
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