SECTION 4 - BOOM & PLATFORM
3121262
– JLG Lift –
4-103
Installation and Bleeding
After installation of the actuator on the equipment, it is impor-
tant that all safety devices such as tie rods or safety cables are
properly re-attached.
To purge air from the hydraulic lines, connect them together
to create a closed loop and pump hydraulic fluid through
them. Review the hydraulic schematic to determine which
hydraulic lines to connect. The linear feet and inside diameter
of the hydraulic supply lines together with pump capacity will
determine the amount of pumping time required to fully
purge the hydraulic system.
Bleeding may be necessary if excessive backlash is exhibited
after the actuator is connected to the hydraulic system. The
following steps are recommended when a minimum of two
gallons (8 liters) is purged.
1.
Connect a 3/16" inside diameter x 5/16" outside diame-
ter x 5 foot clear, vinyl drain tube to each of the two
bleed nipples. Secure them with hose clamps. Place the
vinyl tubes in a clean 5-gallon container to collect the
purged oil. The oil can be returned to the reservoir after
this procedure is completed.
2.
With an operator in the platform, open both bleed nip-
ples 1/4 turn. Hydraulically rotate the platform to the
end of rotation (either clockwise or counterclockwise),
and maintain hydraulic pressure. Oil with small air bub-
bles will be seen flowing through the tubes. Allow a 1/2
gallon of fluid to be purged from the actuator.
3.
Keep the fittings open and rotate the platform in the
opposite direction to the end position. Maintain hydrau-
lic pressure until an additional 1/4 gallon of fluid is
pumped into the container.
4.
Repeat steps 2 & 3. After the last 1/2 gallon is purged,
close both bleed nipples before rotating away from the
end position.
TYPICAL CONFIGURATION OF ACTUA-
TOR
Содержание JLG 1500SJ
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Страница 40: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121262 NOTES...
Страница 56: ...SECTION 3 CHASSIS TURNTABLE 3 6 JLG Lift 3121262 Figure 3 5 Chassis Component Location Sheet 1 of 2...
Страница 58: ...SECTION 3 CHASSIS TURNTABLE 3 8 JLG Lift 3121262 Figure 3 7 Turntable Component Location Sheet 1 of 2...
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Страница 92: ...SECTION 3 CHASSIS TURNTABLE 3 42 JLG Lift 3121262 Figure 3 18 Drive Hub Special Tools Sheet 1 of 4...
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Страница 94: ...SECTION 3 CHASSIS TURNTABLE 3 44 JLG Lift 3121262 Figure 3 20 Drive Hub Special Tools Sheet 3 of 4...
Страница 95: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 45 Figure 3 21 Drive Hub Special Tools Sheet 4 of 4...
Страница 102: ...SECTION 3 CHASSIS TURNTABLE 3 52 JLG Lift 3121262 Figure 3 32 Reggiana Riduttori Hub Sheet 1 of 2...
Страница 147: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 97 Figure 3 53 Swing Bearing Tolerance Boom Placement Sheet 1 of 2...
Страница 148: ...SECTION 3 CHASSIS TURNTABLE 3 98 JLG Lift 3121262 Figure 3 54 Swing Bearing Tolerance Boom Placement Sheet 2 of 2...
Страница 151: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 101 Figure 3 56 Swing Bearing Removal Sheet 1 of 4...
Страница 181: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 131 Figure 3 67 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 182: ...SECTION 3 CHASSIS TURNTABLE 3 132 JLG Lift 3121262 Figure 3 68 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 183: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 133 Figure 3 69 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 184: ...SECTION 3 CHASSIS TURNTABLE 3 134 JLG Lift 3121262 Figure 3 70 EMR 2 Engine Plug Pin Identification...
Страница 185: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 135 Figure 3 71 EMR 2 Vehicle Plug Pin Identification...
Страница 186: ...SECTION 3 CHASSIS TURNTABLE 3 136 JLG Lift 3121262 Figure 3 72 EMR2 Fault Codes Sheet 1 of 5...
Страница 187: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 137 Figure 3 73 EMR2 Fault Codes Sheet 2 of 5...
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Страница 273: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 25 Figure 4 6 Boom Assembly Sheet 7 of 7...
Страница 299: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 51 Figure 4 12 Load Pin Removal Tool JLG P N 4846765...
Страница 305: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 57 Figure 4 14 Jib Assembly Sheet 2 of 3...
Страница 318: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121262 Figure 4 18 Powertrack Hosing Sheet 2 of 3...
Страница 319: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 71 Figure 4 19 Powertrack Hosing Sheet 3 of 3...
Страница 332: ...SECTION 4 BOOM PLATFORM 4 84 JLG Lift 3121262 Figure 4 22 Outer Mid Boom Extend Retract Cables...
Страница 333: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 85 Figure 4 23 Fly Boom Extend Retract Cables...
Страница 350: ...SECTION 4 BOOM PLATFORM 4 102 JLG Lift 3121262 Figure 4 29 Rotator Counterbalance Valve...
Страница 505: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 3121262 JLG Lift 5 151 Thispageleftblankintentionally...
Страница 516: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 162 JLG Lift 3121262 NOTES...
Страница 536: ...SECTION 6 JLG CONTROL SYSTEM 6 20 JLG Lift 3121262 Figure 6 2 Control System Block Diagram...
Страница 545: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 29 Figure 6 10 Control Module Location...
Страница 561: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 45 Figure 6 19 System Test Flow Chart Platform Tests...
Страница 563: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 47 Figure 6 20 System Test Flow Chart Ground Station Tests...
Страница 654: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 10 JLG Lift 3121262 Figure 7 13 Connector Installation...
Страница 657: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121262 JLG Lift 7 13 Figure 7 20 Jib Electrical Components...
Страница 678: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 34 JLG Lift 3121262 Figure 7 41 Pump Harness...
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