SECTION 3 - CHASSIS & TURNTABLE
3121659
– JLG Lift –
3-25
23.
Turn housing over and remove swashplate (39) by lifting
on end opposite servo lever.
24.
Remove servo piston (40). Remove piston seal (41) and
O-ring (42) from servo piston. Discard seal and O-ring.
25.
Remove journal bearings (43) from housing. If bearings
will be reused, note location and orientation of each
bearing for reassembly.
26.
Remove pistons (44) and slipper retainer (45) from cylin-
der block (46).
NOTE:
Pistons are not selectively fitted. Units with high hourly
usage may develop wear patterns. Number pistons and
bores for reassembly if they will be reused.
27.
Remove ball guide (47), hold-down pins (48), and retain-
ing ring (49) from cylinder block.
NOTE:
Most repairs do not require block spring removal. Perform
this procedure only if you suspect problems with the block
spring.
RISK OF PERSONAL INJURY: COMPRESSING BLOCK SPRING REQUIRES FORCE
OF ABOUT 80 TO 90 LBF (350 TO 400 N). USE A PRESS SUFFICIENT TO MAIN-
TAIN THIS FORCE WITH REASONABLE EFFORT. ENSURE SPRING IS SECURE
BEFORE ATTEMPTING TO REMOVE SPIRAL RETAINING RING. RELEASE PRES-
SURE SLOWLY AFTER RETAINING RING IS REMOVED.
28.
Turn block over. Using a press, apply pressure on block
spring washer (50) to compress block spring enough to
safely remove spiral retaining ring (51). Maintain pres-
sure and unwind spiral retaining ring (51). Carefully
release pressure and remove outer block spring washer
(50), block spring (52), and inner block spring washer
(53) from cylinder block.
41
42
40
Lift here
39
43
38. Swashplate
39. Servo Piston
40. Piston Seal
41. O-ring
42. Journal Bearings
Figure 3-17. Swash Plate & Servo Piston
51
50
52
53
46
49
48
47
45
44
43. Piston
44. Slipper Retainer
45. Cylinder Block
46. Ball Guide
47. Holddown Pins
48. Retaining Ring
49. Block Spring Washer
50. Spiral Retaining Ring
51. Block Spring
52. Inner Block Spring Washer
Figure 3-18. Cylinder Kit Disassembly
Содержание JLG 450AJ
Страница 1: ...Service and Maintenance Manual Model 450AJ S N 0300199221 to Present P N 3121659 October 9 2015...
Страница 2: ......
Страница 4: ...INTRODUCTION A 2 JLG Lift 3121659 REVISON LOG Original Issue March 13 2015 Revised October 9 2015...
Страница 24: ...SECTION 1 SPECIFICATIONS 1 10 JLG Lift 3121659 Figure 1 1 Maintenance and Lubrication Diagram Deutz 2 3 Engine...
Страница 25: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 11 Figure 1 2 Maintenance and Lubrication Diagram GM Engine...
Страница 26: ...SECTION 1 SPECIFICATIONS 1 12 JLG Lift 3121659 Figure 1 3 Maintenance and Lubrication Diagram Deutz 2 9 Engine...
Страница 27: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 13 Figure 1 4 Torque Chart Sheet 1 of 5 SAE Fasteners...
Страница 28: ...SECTION 1 SPECIFICATIONS 1 14 JLG Lift 3121659 Figure 1 5 Torque Chart Sheet 2 of 5 SAE Fasteners...
Страница 29: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 15 Figure 1 6 Torque Chart Sheet 3 of 5 SAE Fasteners...
Страница 30: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121659 Figure 1 7 Torque Chart Sheet 4 of 5 METRIC Fasteners...
Страница 31: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 17 Figure 1 8 Torque Chart Sheet 5 of 5 METRIC Fasteners...
Страница 32: ...SECTION 1 SPECIFICATIONS 1 18 JLG Lift 3121659 NOTES...
Страница 50: ...SECTION 3 CHASSIS TURNTABLE 3 6 JLG Lift 3121659 Figure 3 4 Drive Hub 4WD Front Only Sheet 1 of 2...
Страница 80: ...SECTION 4 BOOM PLATFORM 4 2 JLG Lift 3121659 Figure 4 1 Boom Assembly...
Страница 81: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 3 Figure 4 2 Main Boom Assembly Sheet 1 of 2...
Страница 82: ...SECTION 4 BOOM PLATFORM 4 4 JLG Lift 3121659 Figure 4 3 Main Boom Assembly Sheet 2 of 2...
Страница 83: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 5 Figure 4 4 Upper Boom Assembly...
Страница 84: ...SECTION 4 BOOM PLATFORM 4 6 JLG Lift 3121659 Figure 4 5 Jib Assembly...
Страница 88: ...SECTION 4 BOOM PLATFORM 4 10 JLG Lift 3121659 Figure 4 8 Cables and Clamps Installation Sheet 1 of 8...
Страница 89: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 11 Figure 4 9 Cables and Clamps Installation Sheet 2 of 8...
Страница 90: ...SECTION 4 BOOM PLATFORM 4 12 JLG Lift 3121659 Figure 4 10 Cables and Clamps Installation Sheet 3 of 8...
Страница 91: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 13 Figure 4 11 Cables and Clamps Installation Sheet 4 of 8...
Страница 92: ...SECTION 4 BOOM PLATFORM 4 14 JLG Lift 3121659 Figure 4 12 Cables and Clamps Installation Sheet 5 of 8...
Страница 93: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 15 Figure 4 13 Cables and Clamps Installation Sheet 6 of 8...
Страница 94: ...SECTION 4 BOOM PLATFORM 4 16 JLG Lift 3121659 Figure 4 14 Cables and Clamps Installation Sheet 7 of 8...
Страница 95: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 17 Figure 4 15 Cables and Clamps Installation Sheet 8 of 8...
Страница 118: ...SECTION 4 BOOM PLATFORM 4 40 JLG Lift 3121659 NOTES...
Страница 153: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 3121659 JLG Lift 5 35 ThisSheetLeftBlankIntentionally...
Страница 156: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 38 JLG Lift 3121659 NOTES...
Страница 164: ...SECTION 6 JLG CONTROL SYSTEM 6 8 JLG Lift 3121659 Figure 6 2 Tilt Sensor Location...
Страница 169: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 13 Figure 6 7 Analyzer Connecting Points...
Страница 178: ...SECTION 6 JLG CONTROL SYSTEM 6 22 JLG Lift 3121659 Figure 6 16 Ground Control Module Sheet 1 of 3...
Страница 179: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 23 Figure 6 17 Ground Control Module Sheet 2 of 3...
Страница 180: ...SECTION 6 JLG CONTROL SYSTEM 6 24 JLG Lift 3121659 Figure 6 18 Ground Control Module Sheet 3 of 3...
Страница 181: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 25 Figure 6 19 Platform Module Sheet 1 of 2...
Страница 182: ...SECTION 6 JLG CONTROL SYSTEM 6 26 JLG Lift 3121659 Figure 6 20 Platform Module Sheet 2 of 2...
Страница 224: ...SECTION 6 JLG CONTROL SYSTEM 6 68 JLG Lift 3121659 NOTES...
Страница 234: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 10 JLG Lift 3121659 Figure 7 13 Connector Installation...
Страница 261: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121659 JLG Lift 7 37 Figure 7 42 Boom Lower Harness Arctic...
Страница 263: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121659 JLG Lift 7 39 Figure 7 44 Boom Upper Harness Arctic...
Страница 322: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 98 JLG Lift 3121659 Thispageleftblankintentionally...
Страница 340: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 116 JLG Lift 3121659 NOTES...
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