SECTION 3 - CHASSIS & TURNTABLE
3-22
– JLG Lift –
3121659
Disassembly
NOTE:
Removal of endcap voids warranty.
During assembly, coat all moving parts with a film of
clean hydraulic oil. This ensures parts are lubricated dur-
ing start-up.
Replace all O-Rings and gaskets. Lightly lubricate O-rings
with clean petroleum jelly prior to assembly.
1.
Using a 11/16" wrench, remove plug (1) and (2).
2.
Using a 5/8" hex wrench, remove plug (3).
3.
Remove O-rings (4, 5, and 6).
4.
Using pliers, remove centering springs (7, 8, and 9).
5.
Remove spring retaining washers (10 and 11).
6.
Remove shift spool (12).
7.
Remove orifice poppet (13).
8.
Remove all fittings from unit. Discard O-rings.
9.
Using an 11/16" hex wrench, loosen speed sensor lock
nut (14) if equipped and remove speed sensor. Units
without speed sensor have an O-ring plug (15) installed
in that location; remove it with a
1/4"
inch internal hex
wrench.
10.
Using a 1/4" internal hex wrench, remove control line
plugs (16, 17). Discard O-rings. Using a 3 mm hex
wrench, remove cavity plug (18) (if equipped with two-
line control), from X2 cavity.
11.
Using a 5/16" internal hex wrench, remove drain plugs
(19, 20). Discard O-rings.
12.
If equipped with axial ports, use a 9/16" an internal hex
wrench and remove work port plugs (21). Discard O-rings.
5
3
7
13
2
6
9
11
1
4
8
10
12
1.
Plug
2.
Plug
3.
Plug
4.
O-ring
5.
O-ring
6.
O-ring
7.
Spring
8.
Spring
9.
Spring
10. Washer
11. Washer
12. Shift Spool
13. Orifice Poppet
Figure 3-10. Loop Flushing Spool
15
20
16
16
19
17
18
21
14
14. Lock Nut
15. O-ring Plug
16. Control Line Plug
17. Control Line Plug
18. Cavity Plug
19. Drain Plug
20. Drain Plug
21. Work Port Plug
Figure 3-11. Plugs, Fittings, and Speed Sensor
Содержание JLG 450AJ
Страница 1: ...Service and Maintenance Manual Model 450AJ S N 0300199221 to Present P N 3121659 October 9 2015...
Страница 2: ......
Страница 4: ...INTRODUCTION A 2 JLG Lift 3121659 REVISON LOG Original Issue March 13 2015 Revised October 9 2015...
Страница 24: ...SECTION 1 SPECIFICATIONS 1 10 JLG Lift 3121659 Figure 1 1 Maintenance and Lubrication Diagram Deutz 2 3 Engine...
Страница 25: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 11 Figure 1 2 Maintenance and Lubrication Diagram GM Engine...
Страница 26: ...SECTION 1 SPECIFICATIONS 1 12 JLG Lift 3121659 Figure 1 3 Maintenance and Lubrication Diagram Deutz 2 9 Engine...
Страница 27: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 13 Figure 1 4 Torque Chart Sheet 1 of 5 SAE Fasteners...
Страница 28: ...SECTION 1 SPECIFICATIONS 1 14 JLG Lift 3121659 Figure 1 5 Torque Chart Sheet 2 of 5 SAE Fasteners...
Страница 29: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 15 Figure 1 6 Torque Chart Sheet 3 of 5 SAE Fasteners...
Страница 30: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121659 Figure 1 7 Torque Chart Sheet 4 of 5 METRIC Fasteners...
Страница 31: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 17 Figure 1 8 Torque Chart Sheet 5 of 5 METRIC Fasteners...
Страница 32: ...SECTION 1 SPECIFICATIONS 1 18 JLG Lift 3121659 NOTES...
Страница 50: ...SECTION 3 CHASSIS TURNTABLE 3 6 JLG Lift 3121659 Figure 3 4 Drive Hub 4WD Front Only Sheet 1 of 2...
Страница 80: ...SECTION 4 BOOM PLATFORM 4 2 JLG Lift 3121659 Figure 4 1 Boom Assembly...
Страница 81: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 3 Figure 4 2 Main Boom Assembly Sheet 1 of 2...
Страница 82: ...SECTION 4 BOOM PLATFORM 4 4 JLG Lift 3121659 Figure 4 3 Main Boom Assembly Sheet 2 of 2...
Страница 83: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 5 Figure 4 4 Upper Boom Assembly...
Страница 84: ...SECTION 4 BOOM PLATFORM 4 6 JLG Lift 3121659 Figure 4 5 Jib Assembly...
Страница 88: ...SECTION 4 BOOM PLATFORM 4 10 JLG Lift 3121659 Figure 4 8 Cables and Clamps Installation Sheet 1 of 8...
Страница 89: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 11 Figure 4 9 Cables and Clamps Installation Sheet 2 of 8...
Страница 90: ...SECTION 4 BOOM PLATFORM 4 12 JLG Lift 3121659 Figure 4 10 Cables and Clamps Installation Sheet 3 of 8...
Страница 91: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 13 Figure 4 11 Cables and Clamps Installation Sheet 4 of 8...
Страница 92: ...SECTION 4 BOOM PLATFORM 4 14 JLG Lift 3121659 Figure 4 12 Cables and Clamps Installation Sheet 5 of 8...
Страница 93: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 15 Figure 4 13 Cables and Clamps Installation Sheet 6 of 8...
Страница 94: ...SECTION 4 BOOM PLATFORM 4 16 JLG Lift 3121659 Figure 4 14 Cables and Clamps Installation Sheet 7 of 8...
Страница 95: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 17 Figure 4 15 Cables and Clamps Installation Sheet 8 of 8...
Страница 118: ...SECTION 4 BOOM PLATFORM 4 40 JLG Lift 3121659 NOTES...
Страница 153: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 3121659 JLG Lift 5 35 ThisSheetLeftBlankIntentionally...
Страница 156: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 38 JLG Lift 3121659 NOTES...
Страница 164: ...SECTION 6 JLG CONTROL SYSTEM 6 8 JLG Lift 3121659 Figure 6 2 Tilt Sensor Location...
Страница 169: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 13 Figure 6 7 Analyzer Connecting Points...
Страница 178: ...SECTION 6 JLG CONTROL SYSTEM 6 22 JLG Lift 3121659 Figure 6 16 Ground Control Module Sheet 1 of 3...
Страница 179: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 23 Figure 6 17 Ground Control Module Sheet 2 of 3...
Страница 180: ...SECTION 6 JLG CONTROL SYSTEM 6 24 JLG Lift 3121659 Figure 6 18 Ground Control Module Sheet 3 of 3...
Страница 181: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 25 Figure 6 19 Platform Module Sheet 1 of 2...
Страница 182: ...SECTION 6 JLG CONTROL SYSTEM 6 26 JLG Lift 3121659 Figure 6 20 Platform Module Sheet 2 of 2...
Страница 224: ...SECTION 6 JLG CONTROL SYSTEM 6 68 JLG Lift 3121659 NOTES...
Страница 234: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 10 JLG Lift 3121659 Figure 7 13 Connector Installation...
Страница 261: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121659 JLG Lift 7 37 Figure 7 42 Boom Lower Harness Arctic...
Страница 263: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121659 JLG Lift 7 39 Figure 7 44 Boom Upper Harness Arctic...
Страница 322: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 98 JLG Lift 3121659 Thispageleftblankintentionally...
Страница 340: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 116 JLG Lift 3121659 NOTES...
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