SECTION 6 - JLG CONTROL SYSTEM
6-66
– JLG Lift –
3121659
FUNCTIONS LOCKED OUT -
MACHINE NOT CONFIGURED
9924
The machine is powered up and no model has been selected
yet in the MACHINE SETUP menu
Display ??? or NO MODEL at
Analyzer MACHINE SETUP
menu MACHINE SETUP-
>MODEL NUMBER
Do not report any other faults
Disable all machine and
engine functions (i.e., com-
mand engine shutdown and
do not permit start)
Power Cycled
GROUND MODULE CONSTANT
DATA UPDATE REQUIRED
9927
The UGM detects one of the following conditions when soft-
ware type is ‘P’ or ‘B’:
The Version Verification Word #1 or the Version Verification
Word #2 values located in the constant data sector of flash
memory (found on constant data spreadsheet tab pstCon-
stantDataVersion) do not match the values located in the code
area of flash memory
The Version Major value located in the constant data sector of
flash memory (found on constant data spreadsheet tab pst-
ConstantDataVersion) does not match the value located in the
code area of flash memory
Disable all machine and
engine functions (i.e., com-
mand engine shutdown and
do not permit start)
A different application code or constant
data version is programmed so that the val-
ues match
Power Cycled
CURRENT FEEDBACK GAINS
OUT OF RANGE
9944
One or more of the current feedback gains that are calculated
and written to flash memory during the PIC manufacturing
test process are detected as being out of range
A gain of 1 is used for the fac-
tory gain(s) that was out of
range; all functions shall be
placed in Creep mode.
Power Cycled
CURRENT FEEDBACK CALIBRA-
TION CHECKSUM INCORRECT
9945
The current feedback gains checksum that is calculated and
written to flash memory during the PIC manufacturing test
process is detected as being incorrect
Disable all machine and
engine functions (i.e., com-
mand engine shutdown and
do not permit start).
Power Cycled
MACHINE CONFIGURATION
OUT OF RANGE – CHECK ALL
SETTINGS
9949
UGM has detected an anomaly in EEPROM with regard to the
Machine Setup configuration.
UGM to prompt operator to
correct issue via Analyzer and
disable all machine and
engine functions (i.e., com-
mand engine shutdown and
do not permit start).until
EEPROM data in corrupted
area is changed.
Power Cycled and EEPROM data in associ-
ated area is changed
LSS CORRUPT EEPROM
9977
MACHINE SETUP > LOAD SYSTEM ≠ NO;
Load System is the 4-Cell LSS;
and one of the following conditions:
UGM determines LSS-stored values for Unloaded weight in
Indirect 0x100≠ 0x108 or
UGM determines LSS-stored values for Accessory weight in
Indirect 0x102≠ 0x10A
UGM determines LSS-stored checksum1 (0x10F) ≠ checksum
2 (0x107)
UGM to set Platform Load
State = Overloaded
Power Cycled
FUNCTIONS LOCKED OUT -
GROUND MODULE SOFTWARE
VERSION IMPROPER
9979
Ground software has been installed on a UGM with a
ST10F274 processor (Hardware Rev < 6), which does not have
guaranteed flash storage in the sector where Constant Data is
written.
Disable all machine and
engine functions (i.e., com-
mand engine shutdown and
do not permit start)
Power Cycled
Table 6-5. Diagnostic Trouble Code Chart
Help Message
DTC
Fault Condition/Trigger
(For configurable items, fault applies only if
configured. All listed conditions to be met unless
stated otherwise)
Required Control
Response or State
Assignment
Conditions Required for Movement
and/or to Clear Fault
Содержание JLG 450AJ
Страница 1: ...Service and Maintenance Manual Model 450AJ S N 0300199221 to Present P N 3121659 October 9 2015...
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Страница 4: ...INTRODUCTION A 2 JLG Lift 3121659 REVISON LOG Original Issue March 13 2015 Revised October 9 2015...
Страница 24: ...SECTION 1 SPECIFICATIONS 1 10 JLG Lift 3121659 Figure 1 1 Maintenance and Lubrication Diagram Deutz 2 3 Engine...
Страница 25: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 11 Figure 1 2 Maintenance and Lubrication Diagram GM Engine...
Страница 26: ...SECTION 1 SPECIFICATIONS 1 12 JLG Lift 3121659 Figure 1 3 Maintenance and Lubrication Diagram Deutz 2 9 Engine...
Страница 27: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 13 Figure 1 4 Torque Chart Sheet 1 of 5 SAE Fasteners...
Страница 28: ...SECTION 1 SPECIFICATIONS 1 14 JLG Lift 3121659 Figure 1 5 Torque Chart Sheet 2 of 5 SAE Fasteners...
Страница 29: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 15 Figure 1 6 Torque Chart Sheet 3 of 5 SAE Fasteners...
Страница 30: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121659 Figure 1 7 Torque Chart Sheet 4 of 5 METRIC Fasteners...
Страница 31: ...SECTION 1 SPECIFICATIONS 3121659 JLG Lift 1 17 Figure 1 8 Torque Chart Sheet 5 of 5 METRIC Fasteners...
Страница 32: ...SECTION 1 SPECIFICATIONS 1 18 JLG Lift 3121659 NOTES...
Страница 50: ...SECTION 3 CHASSIS TURNTABLE 3 6 JLG Lift 3121659 Figure 3 4 Drive Hub 4WD Front Only Sheet 1 of 2...
Страница 80: ...SECTION 4 BOOM PLATFORM 4 2 JLG Lift 3121659 Figure 4 1 Boom Assembly...
Страница 81: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 3 Figure 4 2 Main Boom Assembly Sheet 1 of 2...
Страница 82: ...SECTION 4 BOOM PLATFORM 4 4 JLG Lift 3121659 Figure 4 3 Main Boom Assembly Sheet 2 of 2...
Страница 83: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 5 Figure 4 4 Upper Boom Assembly...
Страница 84: ...SECTION 4 BOOM PLATFORM 4 6 JLG Lift 3121659 Figure 4 5 Jib Assembly...
Страница 88: ...SECTION 4 BOOM PLATFORM 4 10 JLG Lift 3121659 Figure 4 8 Cables and Clamps Installation Sheet 1 of 8...
Страница 89: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 11 Figure 4 9 Cables and Clamps Installation Sheet 2 of 8...
Страница 90: ...SECTION 4 BOOM PLATFORM 4 12 JLG Lift 3121659 Figure 4 10 Cables and Clamps Installation Sheet 3 of 8...
Страница 91: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 13 Figure 4 11 Cables and Clamps Installation Sheet 4 of 8...
Страница 92: ...SECTION 4 BOOM PLATFORM 4 14 JLG Lift 3121659 Figure 4 12 Cables and Clamps Installation Sheet 5 of 8...
Страница 93: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 15 Figure 4 13 Cables and Clamps Installation Sheet 6 of 8...
Страница 94: ...SECTION 4 BOOM PLATFORM 4 16 JLG Lift 3121659 Figure 4 14 Cables and Clamps Installation Sheet 7 of 8...
Страница 95: ...SECTION 4 BOOM PLATFORM 3121659 JLG Lift 4 17 Figure 4 15 Cables and Clamps Installation Sheet 8 of 8...
Страница 118: ...SECTION 4 BOOM PLATFORM 4 40 JLG Lift 3121659 NOTES...
Страница 153: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 3121659 JLG Lift 5 35 ThisSheetLeftBlankIntentionally...
Страница 156: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 38 JLG Lift 3121659 NOTES...
Страница 164: ...SECTION 6 JLG CONTROL SYSTEM 6 8 JLG Lift 3121659 Figure 6 2 Tilt Sensor Location...
Страница 169: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 13 Figure 6 7 Analyzer Connecting Points...
Страница 178: ...SECTION 6 JLG CONTROL SYSTEM 6 22 JLG Lift 3121659 Figure 6 16 Ground Control Module Sheet 1 of 3...
Страница 179: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 23 Figure 6 17 Ground Control Module Sheet 2 of 3...
Страница 180: ...SECTION 6 JLG CONTROL SYSTEM 6 24 JLG Lift 3121659 Figure 6 18 Ground Control Module Sheet 3 of 3...
Страница 181: ...SECTION 6 JLG CONTROL SYSTEM 3121659 JLG Lift 6 25 Figure 6 19 Platform Module Sheet 1 of 2...
Страница 182: ...SECTION 6 JLG CONTROL SYSTEM 6 26 JLG Lift 3121659 Figure 6 20 Platform Module Sheet 2 of 2...
Страница 224: ...SECTION 6 JLG CONTROL SYSTEM 6 68 JLG Lift 3121659 NOTES...
Страница 234: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 10 JLG Lift 3121659 Figure 7 13 Connector Installation...
Страница 261: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121659 JLG Lift 7 37 Figure 7 42 Boom Lower Harness Arctic...
Страница 263: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 3121659 JLG Lift 7 39 Figure 7 44 Boom Upper Harness Arctic...
Страница 322: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 98 JLG Lift 3121659 Thispageleftblankintentionally...
Страница 340: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 116 JLG Lift 3121659 NOTES...
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