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Wiring Checks

 

One of the most important checks to make before powering up 
the  system  for  the  fi rst  time  is  to  confi rm  proper  voltage  and 
transformer sizing. Each  VAV/Zone Controller Package requires 
6 VA of power delivered to it at 24 VAC. See 

pages 20-21

 of this 

manual for complete wiring and transformer sizing information 
for the VAV/Zone Controller.

Check  all  modular  connectors  to  be  sure  they  are  completely 
pushed and locked into their mating connectors. Confi rm that all 
sensors required for your system are mounted in the appropriate 
location and that the modular cables are plugged into the correct 
connectors on the VAV/Zone Controller. Check the actuator cable 
and be sure it is plugged in and secured to the modular connec-
tor on the actuator and the VAV/Zone Controller circuit board 
modular connector. If using a Standard Room Sensor or terminal 
connection for an E-BUS Digital Room Sensor, check to make 
sure the wiring is correct. See 

Figure 10, page 20

 in this manual 

for wiring details. If attaching an E-BUS Sensor with an E-BUS 
cable, make sure the E-BUS connector is connected to one end 
of the E-BUS sensor cable and the other end is connected to the 
E-BUS sensor connector on the VAV/Zone Controller. Be sure 
any VAV/Zone Controller Expansion Modules connected to the 
VAV/Zone Controller are also correctly wired per the VAV/Zone 
Controller Expansion Module wiring instructions on 

pages 20 

through 23

 of this manual. 

After all the above wiring checks are complete, apply power to 
the transformer(s) that is connected to the VAV/Zone Controller.

Powering Up

When  the  Controller  and  Modules  are  fi rst  powered  up,  the 
POWER LED should light up and stay on continuously. If it does 
not light up, check to be sure that you have 24 VAC connected to 
the controller, that the wiring connections are tight, and that they 
are wired for the correct polarity. The 24 VAC power must be 
connected so that all ground wires remain common. If after mak-
ing all these checks, the POWER LED does not light up, please 
contact WattMaster Controls Technical Support for assistance.

 Power Wiring 

One of the most important checks to make before powering up 
the   system  for  the  fi rst  time  is  to  confi rm  proper   voltage  and 
  transformer sizing for each controller. Each VAV/Zone Control-
ler requires 6 VA of power delivered to it at 24 VAC. You may 
use separate transformers for each device (preferred) or power 
several devices from a common transformer. If several devices 
are  to  be  powered  from  a  single  transformer,  correct   polarity 
must be followed.

WARNING

Observe Polarity! All boards must be wired with 

   

 

     GND-to-GND and   24 VAC-to-24 VAC. Failure to 

   

 

  observe   polarity will result in damage to one or 

   

 

  more of the boards. 

Check all wiring leads at the terminal block for tightness. Be sure 
that wire strands do not stick out and touch adjacent terminals. 
Confi rm that all sensors required for your system are mounted 
in the appropriate location and wired into the correct terminals 
on the VAV/Zone Controller. 

After all the above wiring checks are complete, apply power to 
the VAV/Zone Controller. 

Important Wiring Considerations

15

VAV/Zone Controller Package

        

INSTALLATION & WIRING

Содержание OE326-23I-OR

Страница 1: ...VAV Zone Controller Package Technical Guide www orioncontrols com...

Страница 2: ...101 E mail mail wattmaster com Visit our web site at www orioncontrols com Windows is a registered trademark of Microsoft Corporation Form OR VAVZP TGD 01C All rights reserved August 2018 WattMaster C...

Страница 3: ...d Zone Wiring 24 START UP AND COMMISSIONING 25 Addressing and Baud Rate 25 Initialization and Operator Interfaces 26 Con guring the VAV Zone Controller 27 SEQUENCE OF OPERATION 29 Scheduling Operation...

Страница 4: ...d Room Temperature Sensor wired to the provided 3 position terminal block or an E BUS Digital Room Sensor connected via the integral E BUS cable connector or to the provided 4 position terminal block...

Страница 5: ...002 1002 1002 1002 1002 3650 1002 1002 3650 1002 1002 4751 4751 1002 10uF 001uF 10uF VAC VDC VDE OFF 3650 3650 3650 3650 3650 LO HI REV 1 LO HI SWITCH OCC GND BIN POWER APP HB WDOG OS HB STAT 2 STAT 1...

Страница 6: ...on the actuator cover Pages 10 20 OE282 03 Slaved Zone Damper Kit Includes OE282 Zone Damper Actuator 2 PL101824 Slave Wiring Interface Boards modular cables for controller to actuator connection Used...

Страница 7: ...pad allow for setpoint adjustment override and display of certain status and setpoints The OE217 02 is used with the VAV Zone Controller for room air temperature sensing applications Typically hard wi...

Страница 8: ...hardware for ush mounting into hollow drywall or surface mounting on concrete brick or plaster surfaces Includes SMTS L with 12 ft long pigtail cable assembly See the SMTS L Technical Guide OE391 12 M...

Страница 9: ...DRV NET DRV PIC32 MLPD YS102398 REV 3 NETWORK LOCAL PD COMM POWER 1 2 4 8 16 32 COMM ADDRESS ML PD MADE IN USA SERIAL C22 C23 C30 C37 C40 J1 J3 R1 R2 R3 R4 R20 R21 R22 R23 R24 R25 R26 R27 R31 PDSTAT1...

Страница 10: ...POLARITY MUST BE OBSERVED OR THE CONTROLLER WILL BE DAMAGED POWER INPUT E BUS CONNECTORS GND GND SH GND BIN TMP R T 24 VAC DUCT TEMP SENSOR OCCUPIED SWITCH COMM 1 1 2 ADDRESS ON 2 4 8 16 32 BAUD ADDRE...

Страница 11: ...ctuator 0 38 5 70 4 15 3 00 0 75 2 Modular Cables 18 0 Figure 5 OE736 03 PT P D Rectangular Damper Kit with Terminal Blocks 15 50 14 15 Dimensional Info Component View Damper Actuator Enclosure Base E...

Страница 12: ...Control Base Cover 1 2 Foil Face Insulation Damper Housing Damper Blade And Shaft 11 5 12 0 1 2 Foil Face Insulation Damper Housing Damper Blade And Shaft Air Flow Pickup Cross Control Base Cover P I...

Страница 13: ...the 2 shaft mounting bracket nuts on the ends of the damper actuator s shaft mounting U bolt and slide damper actua tor assembly over the terminal unit damper shaft The actuator may have to be rotated...

Страница 14: ...e s per the instructions Failure to size the transformer and or wire the Non Modular VAV Zone Controller Package s correctly may cause the VAV Zone Controller Package to operate erratically or not at...

Страница 15: ...e complete apply power to the transformer s that is connected to the VAV Zone Controller Powering Up When the Controller and Modules are rst powered up the POWER LED should light up and stay on contin...

Страница 16: ...age drop 18ga wire 0 00054 voltage drop per 1 length of wire 16ga wire 0 00034 voltage drop per 1 length of wire 14ga wire 0 00021 voltage drop per 1 length of wire For our example we will use 18 gaug...

Страница 17: ...P1 R5 TB4 TB3 SW1 R5 R5 R4 R4 R4 R4 R4 R37 R24 R21 R14 R13 R11 R10 R6 R5 R4 P3 D7 C25 C15 C5 C4 J1 R42 C29 D13 3650 D9 WattMaster Label L 102202 Rev 1A B RELAY CONTACT RATING IS 1 AMP MAX 24 VAC AUXIL...

Страница 18: ...detected contacts shorted together for the Occupancy Detection Time period the control ler will display Occupied Mode and control to the Occupied Cooling and Heating setpoints If no motion is detecte...

Страница 19: ...ntroller Expansion Module Inputs and Outputs Other Connections E BUS Connectors The EBC E BUS modular connectors are used to connect the optional OE325 03 VAV Zone Controller Expansion Module to the V...

Страница 20: ...VAV Zone Controller Package Wiring Figure 10 VAV Zone Controller Package with Terminal Blocks Wiring 20 VAV Zone Controller Package INSTALLATION WIRING...

Страница 21: ...VAV Zone Controller Expansion Module Wiring 21 VAV Zone Controller Package INSTALLATION WIRING Figure 11 VAV Zone Controller Expansion Module Wiring Fan Terminals And Or Electric Staged Heat...

Страница 22: ...oad Connect to VAV Zone Controller E BUS Female Connector Connect to VAV Zone Controller E BUS Female Connector RC R1 Figure 13 VAV Zone Controller Expansion Module Wiring Fan Terminals And Or On O HW...

Страница 23: ...VAV Zone Controller Expansion Module Wiring Figure 14 VAV Zone Controller Expansion Module Wiring Fan Terminals And Or SCR Electric Heat 23 VAV Zone Controller Package INSTALLATION WIRING...

Страница 24: ...LAVE INTERFACE YS101824 TO ACTUATOR OPEN CLOSE FDBK OPEN GND GND PJ1 PJ2 LD2 LD1 OPEN CLOSE CLOSE TB1 TB2 FROM ZONE CONTROLLER BYPASS AND SLAVE INTERFACE YS101824 TO ACTUATOR OPEN CLOSE FDBK OPEN GND...

Страница 25: ...OLLER WILL BE DAMAGED POWER INPUT E BUS CONNECTORS GND GND SH GND BIN TMP R T 24 VAC DUCT TEMP SENSOR OCCUPIED SWITCH COMM 1 1 2 ADDRESS ON 2 4 8 16 32 BAUD ADDRESS SWITCH www wattmaster com OE326 23D...

Страница 26: ...he next step is con guring the controller for your speci c re quirements In order to con gure the VAV Zone Controller you must use an operator interface Four di erent operator interfaces are available...

Страница 27: ...on allows you to calibrate the box CFM correctly using the box manufacturer s K factor Enter the correct K CFM factor for the inlet diameter of the box you are con guring See the K factor table that f...

Страница 28: ...Supply Air Heating Mode This setpoint temperature can be set higher or lower than the Space Heating Setpoint NOTE This setpoint follows the Unoccupied Heating Setpoint Setback Auxiliary Heat The Auxi...

Страница 29: ...10 seconds will cancel the override Digital Room Sensor Pushing the override button momentarily initiates the override which will continue for a con gurable duration of time 0 8 hours If during the ov...

Страница 30: ...moves to during the Unoc cupied mode When using non fan powered terminal units the VAV Zone damper will position itself in the Night Minimum position In order for fan powered terminal units to positio...

Страница 31: ...the Space Tempera ture falls 2 0 F below the Heating Setpoint There is a two minute delay between staging This prevents stages from activating at the same time Once a Heating Stage has been activated...

Страница 32: ...want the warm air currently being supplied by the air handler When the HVAC unit is in the Unoccupied Supply Air Cooling Mode the damper will be held at the Night Minimum Position until the Space Temp...

Страница 33: ...Tempera ture falls 2 0 F below the Heating Setpoint There is a two minute delay between staging This prevents stages from activating at the same time Once a heating stage has been activated it must r...

Страница 34: ...tegral is not included 1 F is half of the 2 F Proportional Window If you had set the Integral to 1 0 the calculation would add 2 to the current damper air ow calculation each time The calcula tion occ...

Страница 35: ...ly properly operating zones can have an e ect on the HVAC Mode calculation The zone has not been reported as Missing The zone is not currently undergoing Damper Calibration The zone damper does not ha...

Страница 36: ...l be generated High Space Temp Alarm If the zone temperature is above the Cooling Setpoint by the High Zone Alarm O set user adjusted for the Zone Alarm Delay Period user adjusted this alarm will be g...

Страница 37: ...to broadcast the time so that the VAV Zone Controllers can read it and use it in their tenant and trend logs CAUTION These logs are subject to loss if a power outage occurs Internal Trend Logs Force M...

Страница 38: ...rity Only the highest priority failure code will blink You must correct the highest priority alarm before other problems will be indicated LED Blinks This Number of Times Blink Code Description 1 Norm...

Страница 39: ...Temperature Sensor by measuring the resistance or voltage using a digital multimeter Set the meter to DC Volts Place the positive probe on the AIN terminal and the negative probe on the GND terminal...

Страница 40: ...efective actuator If this solves the problem the defective actua tor will need to be replaced Diagnostics VAV Zone Controller Expansion Module If the VAV Zone Controller Expansion Module does not seem...

Страница 41: ...7 R18 C20 D4 R17 D6 D7 R32 R33 D5 1 J1 DISP1 C15 D2 R2 R5 R7 R16 R19 R20 U6 U2 TB2 R35 2 2uF R18 1002 1001 1330 4751 4751 1001 1001 1uF 9 21Mhz 4751 4751 LTC3502 1uF 15pF 6 8uF 1uF 10uF 3162 1502 6 8u...

Страница 42: ...3 160 58 15385 3 100 60 14681 3 042 62 14014 2 985 64 13382 2 927 66 12758 2 867 68 12191 2 810 69 11906 2 780 70 11652 2 752 Temperature Resistance Voltage for Type III 10 K Ohm Thermistor Sensors Te...

Страница 43: ...h local loop allows up to 16 VAV Zone Controllers can be con gured as voting zones and additional controllers to be non voting zones ForVAVsystems you can have up to 58 total VAV Zone Controllers in a...

Страница 44: ...ACTUATOR HEAT AUX COMM ADDRESS DUCT SENSOR GND 12V DIGITAL SENSOR SPACE GND ADJ TMP 1 2 4 8 16 32 CW CCW ON LOOP BAUD 1 2 3 3V 5 0V AIRFLOW TP GND YS102588 SERIAL E BUS V4 V3 R60 R59 C34 TB1 R30 R29...

Страница 45: ...CT RATING IS 1 AMP MAX 24 VAC AUXILIARY HEAT ACTUATOR CONNECTOR DIGITAL SPACE SENSOR ANALOG SPACE SENSOR GND GND 12 VDC ADJ TMP HEAT COM 24 VAC POWER ONLY WARNING POLARITY MUST BE OBSERVED OR THE CONT...

Страница 46: ...STAT 1 ACTUATOR HEAT AUX COMM ADDRESS DUCT SENSOR GND 12V DIGITAL SENSOR SPACE GND ADJ TMP 1 2 4 8 16 32 CW CCW ON LOOP BAUD 1 2 3 3V 5 0V AIRFLOW TP GND YS102588 SERIAL E BUS V4 V3 R60 R59 C34 TB1 R...

Страница 47: ...ck 19 Communication Wiring 17 Connection Diagram Slaved Zone 24 Controller Voltage and Environment Requirements 14 27 Controller Addressing 25 Cooling Minimum 29 Cooling Only Box 27 Counterclockwise t...

Страница 48: ...1 22 Modulating HW Heat 22 Modulating Proportional Heat 31 33 Motion Sensor Occupancy Detection 18 28 Mounting 13 Multiple Daily Setpoints Schedules 27 Multiple Loop VAV Zoning 43 N Networked Multiple...

Страница 49: ...ts 19 Staging 31 Resistance Testing Digital Room Sensor 41 Modular Room Sensor 41 Round Damper 7 Round Damper Kit 12 Dimensions 12 Mounting 13 S Scheduling 29 SCR Electric Heat 23 Sensors Mounting 13...

Страница 50: ...Expansion Module 6 Dimensions 10 Inputs 18 Outputs 19 Troubleshooting 40 Wiring 21 22 23 VAV Zone Controller Package 5 Mounting 13 Wiring 20 VAV Zone Controller System Architecture 43 VAV Zone Damper...

Страница 51: ...VAV Zone Controller 51 NOTES VAV Zone Controller Package...

Страница 52: ...rm OR VAVZP TGD 01C Printed in the USA August 2018 All rights reserved Copyright 2018 AAON Controls 8500 NW River Park Drive Parkville MO 64152 Phone 816 505 1100 www orioncontrols com Fax 816 505 110...

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