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8 Protective functions

 

44

 

8 Protective 

functions 

This section covers the driver-protection functions and methods used to clear the 
triggered function. 

8.1  Descriptions of protective functions and 

numbers of LED blinks 

The driver is provided with functions that protect the driver from ambient 
temperature increases, improper power-source or motor-cable connections, and the 
occurrence of operating errors. When a protective function is triggered, the ALARM 
LED on the front panel blinks, ALARM output turns OFF, and simultaneously the 
actuator current is shut off in order to stop the actuator. ALARM output remains 
“ON” when the driver is operating normally, then turns “OFF” when a protective 
function is triggered. For details, refer to “ALARM output” on page 37. 

ALARM LED blinking cycle (example: for overvoltage protection) 

 

1

2

3

1

2

3

Interval

1.2 s

0.2 s

0.2 s

 

 

The number of ALARM LED blinks varies according to the nature of the triggered 
protective function, thereby facilitating action and recovery from the abnormal 
conditions causing the function to be triggered. The table below gives descriptions 
of protective functions and their corresponding numbers of blinks. 

 

Number of 

ALARM 

LED Blinks 

Protective function

Conditions 

Overload protection

When a load exceeding the maximum torque is 
applied to the motor for five seconds or more. 

3 Overvoltage 

protection 

When the driver inverter’s primary voltage exceeds 
a permissible value. 

4 Speed 

error 

protection 

When the actuator has not normally followed up on 
pulse input. 

Overspeed 

When the output table speed exceeds 270 r/min. 

EEPROM data error When the motor parameter in the driver is 

damaged. 

Sensor error 

When power turns on without the connection of a 
motor cable to the driver. 

Continuous  System error 

When the driver is out of order. 

Содержание ASD10A-K

Страница 1: ...15 5 3 Securing the load to the output table 16 5 4 Permissible moment load and permissible thrust load 17 5 5 Installing the driver 18 5 6 Installation of home sensor set sold separately 19 5 7 Inst...

Страница 2: ...CSA and bears the CE Marking EMC Directive in compliance with the EN Standards Model Applicable Standards Certification Body Standards File No CE Marking Motor ASM34AK D ASM34BK D UL 60950 CSA C22 2...

Страница 3: ...n conclusion tool power transmission members such as belt pulleys and assembly man hours High precision positioning without backlash The non backlash mechanism allows for highly precise positioning wi...

Страница 4: ...ntroller Pulse output and control input output Driver cable sold separately Driver Actuator Extension cable sold separately Control input and output Home sensor set sold separately DG series Home dete...

Страница 5: ...locations subjected to splashing water or near combustibles Doing so may result in fire or injury Assign qualified personnel the task of installing wiring operating controlling inspecting and troubles...

Страница 6: ...Repair disassembly and modification Do not disassemble or modify the actuator or driver This may cause injury Refer all such internal inspections and repairs to the branch or sales office from which...

Страница 7: ...rotating parts output table of the actuator during operation Before moving the output table directly as in the case of manual positioning confirm that the driver C OFF All windings off input is ON to...

Страница 8: ...or less If the motor surface temperature exceeds 100 C 212 F the life of the bearing ball bearing employed in the motor will be diminished to a significant extent When the optional home sensor set is...

Страница 9: ...stallation of the home sensor About the actuators screws Do not loosen or remove the actuator screws To do so may cause the positioning accuracy to drop or result in actuator damage About the rotating...

Страница 10: ...tuator If there is concern over possible environmental damage resulting from the leakage of grease check for grease stains during regular inspections Alternatively install an oil pan or other device t...

Страница 11: ...y connector crimp terminal 5556TL molex 2 pcs Operating manual 1 copy Note When removing the driver from the conductive protection bag make sure your hands are not charged with static electricity This...

Страница 12: ...ng pin hole Positioning pin hole Motor cable Motor parts Gear mechanism Output table Pilot Positioning pin hole four locations Two holes can be used as positioning pin holes Home sensor mounting brack...

Страница 13: ...ts the time constant for the filter that determines response The factory setting is 6 1 20 ms Mounting holes two locations Mounting cutouts two locations Function select switch SW3 Allows for the sele...

Страница 14: ...temperature When the home sensor set is not used Actuator 0 to 50 C 32 to 122 F non freezing Driver 0 to 50 C 32 to 122 F non freezing When the home sensor set is used Actuator 0 to 40 C 32 to 104 F...

Страница 15: ...o do so may cause the positioning accuracy to drop or result in actuator damage Do not diagonally insert or forcibly assemble the actuator into the holes in the mounting plate The pilot section may be...

Страница 16: ...rews using the load mounting screw holes six locations in the output table The output table has two load mounting pin holes of 5 mm 0 196 9 in in diameter and 6 mm 0 236 in in depth These holes can be...

Страница 17: ...d and thrust load can be calculated using the formulas below Example 1 When external force F is applied at distance L from the center of the output table Thrust load N lb Fs F Mass of load g accelerat...

Страница 18: ...d metal plate Any other installation method will reduce the driver s ability to dissipate heat Installation method There must be a clearance of at least 25 mm 0 98 in and 50 mm 1 97 in in the horizont...

Страница 19: ...bracket for sensor 1 pc Shield plate 1 pc Screw M3 Spring washer Washer 2 pcs Hexagonal socket head screw M2 5 4 pcs Installation method Install the home sensor set PADG SA or PADG SAY to the actuato...

Страница 20: ...e the M2 5 screw holes to install the home sensor as provided in the actuator for any purpose other than installation of the home sensor set 3 Plug the connector with cable into the sensor Firmly inse...

Страница 21: ...is to be used under an incandescent lamp or in conditions that are subject to disturbances from external light provide the means to prevent such interference Use the sensors after confirming that the...

Страница 22: ...n lead if the sensor logic is N C normally closed If the sensor logic is N O normally open the pink lead is not connected Connection diagram when the home sensor set PADG SAY is used The power supply...

Страница 23: ...s Radiated Emission Test EN 61000 6 4 EN 55011 EMS Immunity Tests Radiation Field Immunity Test Electrostatic Discharge Immunity Test Fast Transient Burst Immunity Test Conductive Noise Immunity Test...

Страница 24: ...duce mains filter effectiveness if the enclosure s internal noise is directly coupled to the power supply cable by means of stray capacitance How to ground The cable used to ground the driver actuator...

Страница 25: ...a mains filter separately from each other If an extension cable is required between the actuator and driver it is recommended that an optional extension cable sold separately be used since the EMC me...

Страница 26: ...output Actuator Motor cable or extension cable CN3 0 V 5 V 0 V 0 V 0 V 0 V 0 V 0 V 30 V or less 30 V or less 11 CW input 12 CW input 9 CCW input 10 CCW input 21 ACL input 22 ACL input 31 10 input 32...

Страница 27: ...C OFF input 25 ALARM output 26 ALARM output 29 END output 30 END output 23 TIM 1 output 24 TIM 1 output 15 ASG1 output 16 GND 13 BSG1 output 14 GND Driver Controller 30 V or less 30 V or less Photoco...

Страница 28: ...D output 23 TIM 1 output 24 TIM 1 output 15 ASG1 output 16 GND 13 BSG1 output 14 GND Driver Controller Twisted pair cable or shielded cable Photocoupler input 5 VDC Input current 7 to 20 mA Photocoupl...

Страница 29: ...d by Molex 57026 5000 for UL 1007 or 57027 5000 for UL 1015 Note Have the connector plugged in securely Insecure connection may cause malfunction or damage to the actuator or driver When pulling out a...

Страница 30: ...nd the distance between the actuator and driver Refer to 11 Options sold separately on page 50 for the extension cable Note Have the connector plugged in securely Insecure connector connection may cau...

Страница 31: ...onversion unit sold separately Refer to page 50 for details Connector pin Assembling the connector and the cover 1 Attach the supplied screws two pieces to the cover and insert the connector with the...

Страница 32: ...unctions Pin No Signal Description Direction Pin No Signal Description Direction 1 Not used 19 Not used 2 GND 20 Not used 3 Vcc 24 V External power source Input 21 ACL 4 Not used 22 ACL Alarm clear In...

Страница 33: ...mA 4 7 k 220 Note If no pulse is to be input be sure to keep the photocoupler in OFF state Do not input a CW pulse and CCW pulse simultaneously If a pulse is input while the other photocoupler is in...

Страница 34: ...e voltage to the CW and CCW pulse inputs at 5 VDC If the voltage exceeds 5 VDC insert an external resistor to limit the input current to nearly 10 mA R V 1 5 10 mA 220 R external resistor V Pulse volt...

Страница 35: ...the C OFF input is turned OFF the driver will turn the output current to ON again and the actuator s excitation holding torque will be restored The C OFF input must be OFF when operating the actuator...

Страница 36: ...to ALARM output on page 37 and 8 Protective functions on page 44 Setting the ACL input in the ON state clears the ALARM output To cancel the ALARM output be sure to remove the cause of the problem th...

Страница 37: ...n turns the ALARM output OFF blinks the ALARM LED on the driver and simultaneously shuts off the actuator current to stop actuator operation Count the number of the ALARM LED blinks to identify the pa...

Страница 38: ...or open collector output The output pulse resolution will be the same as the motor resolution at the time power is supplied to the driver as set by the resolution select switch The resolution of the o...

Страница 39: ...hut off wait at least 5 seconds before turning the power back on 2 To input the CW or CCW signal pulse wait at least 0 1 second after clearing the ALARM output 3 The turning of END output to ON does n...

Страница 40: ...00 and between 500 and 5000 Refer to page 35 for the use of 10 input For the relationship between the resolution select switch setting and the output table s resolution refer to page 35 Factory settin...

Страница 41: ...to be controlled through the PLS pulse and the DIR rotating direction set the pulse input mode select switch to 1P Pulse input mode select switch Function select switch SW3 Not used Note Be sure to sh...

Страница 42: ...may be set to a lower level in order to suppress increases in motor temperature Factory setting F Driver s maximum output current value Current setting switch SW1 SW1 The dial settings and correspond...

Страница 43: ...ith a reduced ability to synchronize to the pulse input and extended settling time when stopping Select an optimal value to fit the load and application Factory setting 6 1 20 ms SW2 Speed filter sele...

Страница 44: ...voltage protection 1 2 3 1 2 3 Interval 1 2 s 0 2 s 0 2 s The number of ALARM LED blinks varies according to the nature of the triggered protective function thereby facilitating action and recovery fr...

Страница 45: ...output Turn the power back on Note To clear the ALARM output be sure to remove the cause of the problem that has triggered the protective function before either giving a one shot ACL input or turning...

Страница 46: ...sual noises in the actuator s bearings ball bearing or other moving parts In sure that the screws used to tighten the output table and load are not loose Are there any scratches signs of stress or loo...

Страница 47: ...or the input pulse In 2 pulse input mode the CW and CCW pulse inputs are both ON at the same time Input the pulse signal either to the CW or CCW input Make sure the terminal with no input is set to OF...

Страница 48: ...The 10 input is turned OFF during operation When the 10 input is turned OFF the TIM 1 output may not turn ON The screws affixing the actuator or load are skewed Tighten the screws to the specified tor...

Страница 49: ...ns Reduce load in a vertical travel application 4 Speed error protection Overloading or incorrect speed filter setting Reduce load or slightly increase the speed filter setting 6 Excessive speed Exces...

Страница 50: ...or and driver Model Length m ft CC01SAR 1 3 3 CC02SAR 2 6 6 CC03SAR 3 9 8 CC05SAR 5 16 4 CC07SAR 7 23 CC10SAR 10 32 8 Home sensor set Used to perform the return to home operation Model PADG SA NPN PAD...

Страница 51: ......

Страница 52: ...ay be trademarks or registered trademarks of their respective companies and are hereby acknowledged The third party products mentioned in this manual are recommended products and references to their n...

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