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IOM MANUAL

 

SA ALUMINUM STOP LOG

 

 

 

 

www.orbinox.com

 

 

EDITION 12/2017 

IOM-SA 

7.

 

MAINTENANCE 

 

7.1.

 

CLEANING AND LUBRICATION

 

Orbinox equipment is designed to give trouble free operation with minimum maintenance work. However, it is very 
important  to  follow  the  next  simple  maintenance  activities  at  the  defined  frequency  to  ensure  an  optimum 
performance of the equipment. 
Every six months or 100 cycles (whatever occurs first): 

 

Visually inspect the unit for signs of misalignment, damage or corrosion. Also, verify that all parts are in place. 

 

Clean the unit with clear water and remove any deposits, especially on the seals and guides. 

 

Lightly grease all moving parts. 

 

Check the seals and make sure they are not damaged. Seals shall be replaced if damaged (see section 7.2). 

 

Check tightness of all unit assembly bolts and anchor bolts. 

 
Spare parts: Orbinox does not recommend stocking any spare parts by the owner of the equipment. If a repair part 
is required, please contact an Orbinox representative and provide the following information: 

 

Orbinox sales order number. 

 

GAD number. 

 

Project name (if applicable) and vendor’s company name. 

Materials needed for maintenance and seal replacement: 

Material 

Application 

Type 

Recommended 

Grease 

Seal and guides 

Silica-Gel Silicone Grease 

Vercol-Verkosil G-2 

General purpose (seals, guides, threads) - 

Drinking water applications 

ACS and NSF61 approved Silicone Grease 

Dow Corning-Molykote 111 

WRAS approved Silicone-Grease 

Rocol-Sapphire Aqua-sil High Load 

Adhesive 

Seal joints 

Instant Adhesive 

Loctite 406 or 495 

 

 

Содержание ALUMINUM STOP LOG SA

Страница 1: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL ALUMINUM STOP LOG SA...

Страница 2: ...K TOLERANCES 16 1 INTRODUCTION This manual describes the recommended procedures for installation operation maintenance and safety precautions for the following Orbinox equipment o SA Aluminum Stop Log...

Страница 3: ...orbinox com EDITION 12 2017 IOM SA 2 EQUIPMENT MAIN COMPONENTS ITEM DESCRIPTION 1 FRAME 2 LOG 3 VERTICAL SEAL 4 BOTTOM SEAL 5 LATERAL GUIDE 6 LOG LOCKING SYSTEM 7 SEAL AND GUIDE LOCKING SYSTEM 8 INTE...

Страница 4: ...eck the equipment on delivery and report back to Orbinox any missing components within 3 days from receipt of the equipment Orbinox will not accept responsibility for loss or damage to any equipment w...

Страница 5: ...NEL RECESS Step 1 Initial assessment Check that the concrete wall meets the requirements described in Section 4 Verify that all installation materials specified on the GAD are available Wooden wedges...

Страница 6: ...inless steel bolts that secure the vertical guides and seals must be greased on the outside to avoid getting bonded to the concrete Step 2 Anchor the gate to the side of the channel Position the unit...

Страница 7: ...www orbinox com EDITION 12 2017 IOM SA CAUTION Make sure not to get grout or any other foreign material on the gate s seals guides or stem as this may cause leakage or damage Figure 6 Figure 7 Figure...

Страница 8: ...bolt and prior to drilling the hole on the other side make sure the frame is perfectly leveled Step 3 Construction sealant application Remove the unit from the wall first remove the nuts of the anchor...

Страница 9: ...IOM MANUAL SA ALUMINUM STOP LOG www orbinox com EDITION 12 2017 IOM SA Figure 12 Figure 13 Figure 14...

Страница 10: ...eter The maximum deviation should be width 1000 o Verify that the frame invert has been embedded in concrete Wall mounted at the end of the channel installation Verify that there are no voids between...

Страница 11: ...lide Please refer to section 7 1 for detailed information about the required grease type The following equipment can be used to lift up the gate or logs o Hand pull the slide or logs are equipped with...

Страница 12: ...seals and make sure they are not damaged Seals shall be replaced if damaged see section 7 2 Check tightness of all unit assembly bolts and anchor bolts Spare parts Orbinox does not recommend stocking...

Страница 13: ...replacement o Step 1 Remove the log from the frame See Figure 15 part 2 o Step 2 Remove the damaged seals and replace it by the new ones See Figure 16 part 1 Add general purspose Loctite to secure the...

Страница 14: ...ogs from the frame Remove the Seal and guide Locking System Remove the vertical seals and replace by the new ones For stainless steel frames the seals are secured with stainless steel retainers Secure...

Страница 15: ...stall unit repair the concrete wall and re install the unit Insufficient construction sealant refer to the GAD Uninstall the unit clean the concrete wall and apply new construction sealant refer to th...

Страница 16: ...mension Deviations shall be within the tolerances defined in DIN 18202 Deviation Maximun deviation Linear deviation DLx DLy DLyy DIN 18202 table 1 group 2 for DLx and DLy DIN 18202 table 1 group 5 for...

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