background image

TECHNICAL MANUAL

BLUE PAPER AVANT · 

H DISC 2021

8 | ORBEA

ORBEA | 9

EN

03 

MAINTENANCE 

Orbea products are carefully designed to be long-lasting, 
efficient and easy to maintain. The carbon and aluminum 
frames and forks are extremely corrosion-resistant.

However, your bicycle needs regular maintenance of its 
components in order to ensure that it works properly and 
safely, and to ensure its longevity.

KEEP YOUR BICYCLE CLEAN

Clean your bicycle with mild soap and water on a regular 
basis to keep it working like new, and check the condition 
of the frame and its components. Do not use pressurized 
water, since it could damage components like bearings or 
the tubes of the frame.

Citrus-based degreasers are biodegradable and very effec-
tive in removing grease from drivetrain components and 
the chain.

Accumulated dirt can complicate the visual 
inspection of the components and hide dam-
age that could potentially cause malfunctions 
or accidents.

Built-up dirt causes the premature wear 
of components and can even damage the 
bicycle frame in areas such as the bearing 
housings and moving parts. Damage due to 
the lack of cleaning and maintenance is not 
covered by the warranty.

KEEP YOUR DRIVETRAIN LUBRICATED 

Once you have cleaned your bicycle, lubricate the driv-
etrain,  specifically  the  chain.  Use  the  minimum  amount 
necessary to lubricate the links, removing any excess 
amounts to prevent them from attracting dirt, causing the 
drivetrain to not work properly and the premature wear of 
the components.

Avoid the use of aerosol lubricants to pre-
vent them from adhering to the brake sur-
faces. Always check the brakes after lubri-
cating the drivetrain.

INSPECT YOUR BICYCLE BEFORE EVERY RIDE

Do a quick check before each ride to make sure that your 
bicycle is in optimal operating conditions. You might dis-
cover small problems that could turn into major issues 
during the ride.

FRAME:

 Inspect the frame and the fork, looking for cracks 

or other damage. No strange noises should be heard. In 
the event of any damage to the frame, avoid using the 
bicycle and contact your authorized dealer for inspection.

CHAIN: 

Ensure it’s clean and lubricated. The drivetrain 

should not make any abnormal noises. 

BRAKES:

 Check that the brakes operate properly and  

in a safe manner. Check the tightening torques of the  
components.

TIRES: 

Check for worn tires and look for cuts on the tread 

or sides. If you spot damage, replace the tire. Make sure 
that the tire pressure is adequate.

WHEELS:

 Check that the wheels turn smoothly and show 

no signs of lateral deviations. Turn the wheel slightly from 
side to side to check that there is no lateral play in the 
bearings. Make sure that there are no broken or loose 
spokes. Check that the axles or quick-release levers are 
securely tightened with the correct tightening torque.

HEADSET: 

Activate the front brake and move the front part 

of the bicycle back and forth, applying pressure on the 
handlebars with the rear wheel on the ground. Check for 
strange noises or movement of the headset, which could 
indicate that the bearings are worn or the headset has not 
been correctly tightened. Once the headset is correctly 
adjusted, check that it turns smoothly.

LINKAGE PIVOT POINTS:

 On full suspension bicycles, 

check that all the linkage pivot points rotate smoothly and 
show no signs of play in the bearings. Pull the linkages 
from side to side on the bicycle and pay attention to any 
noise or play at the pivot points. If the linkages do not 
operate smoothly or show signs of play, it could be a sign 
that the tightening torques are incorrect or that the bear-
ings are worn or damaged.

BEARINGS:

 The bearings (bottom bracket, linkage pivot 

points, headset, wheels, etc.) are elements subject to wear 
that must be inspected on a regular basis to ensure that 
they operate correctly. Bearings in poor condition can 
damage the components in which they are installed. Ad-
verse weather conditions speed up bearing wear. Bearings 
that have excessive play or that do not turn smoothly must 
be replaced immediately. In the case of any doubt, consult 
your authorized dealer.

Damage to components like the frame, bi-
cycle wheels, etc. associated with the lack 
of maintenance and the replacement of the 
bearings are not covered by the warranty 
conditions. 

Failure to follow the recommendations out-
lined in this manual and riding a bicycle that 
shows signs of the symptoms described above 
may cause accidents and serious injuries.

TIGHTENING TORQUES. Always check the 
tightening torques and install the compo-
nents described in this manual according 
to the tightening torque specifications. Fol-
low the tightening torque specifications for 
components from other manufacturers in-
stalled on your Orbea bicycle. The failure to 
follow these specifications may lead to the 
malfunction of the components, accidents 
and even death.

MAINTENANCE SCHEDULE

Maintenance periods for the components 
indicated below are general guidelines and 
largely depend on factors such as weather 
conditions in which your bicycle is ridden 
(adverse conditions considerably reduce the 
life of the components and increase mainte-
nance frequency), the cleanliness of your bi-
cycle and its components (components with 
accumulated dirt wear more quickly), and 
use (more demanding use of the bicycle will 
require more frequent maintenance periods).

For components from other brands mount-
ed on Orbea bicycles, you can check the  
recommended or mandatory maintenance 
periods on the manufacturer’s website or 
by contacting the distributor of that brand 
in your country.

Damage to components as a result of failing 
to follow the recommended maintenance 
periods could result in damage that is not 
covered by the warranty conditions of Orbea 
or the component manufacturer.

The failure to comply with maintenance 
periods could result in damage to the 
components and lead to malfunctions and  
accidents.

HEADSET

·  Inspection of its operation before each ride.
·  Disassembly and manual inspection of the bearings once 

every 6 months of use.

BOTTOM BRACKET:

· Inspection of its operation before each ride.
·  Disassembly and manual inspection of the bearings once 

every 6 months of use.

DRIVETRAIN:

· Inspection of its operation before each ride.
·  Regular inspection of chain wear every 500 km. A chain 

that is worn beyond the manufacturer’s recommendations 

Содержание BLUE PAPER AVANT H DISC 2021

Страница 1: ...BLUE PAPER AVANT H DISC 2021 TECHNICAL MANUAL EN ES...

Страница 2: ...2 Maximum tyre width Minimum seatpost insertion Maximum number of headset spacers Headset spacers on top of the stem Intended use 05 AVANT H DISC 2021 14 Geometry and sizing Technical specifications A...

Страница 3: ...anual various symbols are used that indicate in structions and warnings for use maintenance and assembly Pay attention to these symbols to avoid hazardous situations and ensure the correct use and ass...

Страница 4: ...his lifetime warranty covers the frames and rigid forks that we mount on our bicycles against manufacturing defects and material conformity issues with no time limitation This warranty extends the ori...

Страница 5: ...re worn or the headset has not been correctly tightened Once the headset is correctly adjusted check that it turns smoothly LINKAGE PIVOT POINTS On full suspension bicycles check that all the linkage...

Страница 6: ...ion of its operation before each ride Disassembly of the frame and the manual inspection of all the bearings every 125 hours of use or once a year whichever occurs first These times may be shorter de...

Страница 7: ...headset spacers that are acceptable for use on an Orbea frame Installing more spacers than those permitted can stress the materials beyond the use for which they were designed which can cause accident...

Страница 8: ...TECHNICAL MANUAL BLUE PAPER AVANT H DISC 2021 14 ORBEA ORBEA 15 EN 05 AVANT H DISC 2021...

Страница 9: ...e 122 141 161 180 201 221 241 4 Chainstay 425 425 425 425 425 425 425 5 BB Height 276 276 276 278 278 278 278 6 BB Drop 75 75 75 73 73 73 73 7 Wheelbase 989 996 1 004 1 006 1 020 1 029 1 038 8 Head An...

Страница 10: ...dge adapter on seatstays Integrated threads on front axle Rear rack compatible NO Child seat compatible NO Trailer compatible NO Powermeter compatibility SRM YES POWER2MAX YES STAGES YES ROTOR POWER Y...

Страница 11: ...OD External headtube diameter HEADSET HEADTUBE DIMENSIONS HEADSET ASSEMBLY AND SPARES 01 HEADSET ICR BEARING KIT ART N X0430000 QUANTITY 1 1 TOP BEARING 1 1 2 INTERN CABLING 1 1 2 BOTTOM BEARING 1 1...

Страница 12: ...m 17 10 1 10 3 10 2 05 REAR DERAILLEUR HANGER STANDARD ROAD 20 X12 ART N X0470000 QUANTITY 5 1 DER HANGER ROAD 20 STD X12 BOLT M4x12 The bolt is not used on Avant H Disc 1 06 REAR DERAILLEUR HANGER DI...

Страница 13: ...1 8mm BLACK 1 Always follow the recommended torque settings 11 3 GREASE FIBER CARBON GRIP Alloy seatpots Carbon seatpots GREASE GREASE MATERIAL ALUMINIUM STEERER TUBE 1 1 8 HANDLEBAR 31 8mm STEERER TU...

Страница 14: ...H DISC 1 Always follow the recommended torque settings OC1 STEM ASSEMBLY AND SPARES OC1 STEM OC1 ROAD STEMS 4 5 N m GREASE 4 6 N m GREASE 20 OC1 ROAD STEM 80MM ART N X0718000 QUANTITY OC1 ROAD STEM 8...

Страница 15: ...TECHNICAL MANUAL BLUE PAPER AVANT H DISC 2021 28 ORBEA ORBEA 29 EN CABLING REAR AND FRONT DERAILLEUR CABLE ROUTING MECHANICAL GROUPSETS BRAKE HOSES ROUTING...

Страница 16: ...udguard blade fixes to the seatstays by means of a bridge adapter The top of the front mudguard fixes to the fork on the thread for this use located on the back of the fork s crown The mudguad rods fi...

Страница 17: ...wo halves to allow you to remove them without interfering with the cabling With the fork completely inserted into the headtube and the bike positioned so the fork is horizontally positioned to avoid d...

Страница 18: ...ube for a variety of helpful setup and tech videos www youtube com user OrbeaBicycles INSTAGRAM www instagram com orbeabicycles ORBEA CONTENT View and download photos videos and documents content orbe...

Страница 19: ...6 Tama o m ximo de cubierta Inserci n m nima de la tija M ximo n mero de separadores de direcci n Separadores de direcci n encima de la potencia Uso previsto 05 AVANT H DISC 2021 49 Geometr a y ergono...

Страница 20: ...detallan instrucciones y advertencias de uso mantenimiento y montaje Presta atenci n a estos s mbolos para evitar situaciones peligrosas y asegurar el uso y montaje correcto de todos los componentes E...

Страница 21: ...ue cubre los cuadros y horquillas r gidas que montamos en nuestras bicicletas sin l mite temporal frente a defectos de fabricaci n y conformidad de los materiales Esta garant a ampl a el periodo origi...

Страница 22: ...en el manillar con la rueda delantera en el suelo Comprueba que no haya ruidos extra os o mo vimiento de la direcci n que podr a indicar que los roda mientos est n gastados o la direcci n no est apre...

Страница 23: ...ada 125 horas de uso o anual lo que antes ocurra Estos tiempos podr an acortarse depen diendo de las condiciones de uso de la bicicleta Un uso exigente de la bicicleta o en condiciones meteorol gicas...

Страница 24: ...ar los materiales m s all del uso para los que fueron dise ados lo que puede provocar accidentes y lesiones graves USO PREVISTO El uso previsto de todos los modelos es ASTM Condition 1 que prevee su u...

Страница 25: ...MANUAL T CNICO BLUE PAPER AVANT H DISC 2021 48 ORBEA ORBEA 49 ES 05 AVANT H DISC 2021...

Страница 26: ...na 425 425 425 425 425 425 425 5 Altura eje pedalier 276 276 276 278 278 278 278 6 Ca da eje pedalier 75 75 75 73 73 73 73 7 Distancia entre ejes 989 996 1 004 1 006 1 020 1 029 1 038 8 ngulo frontal...

Страница 27: ...en tirantes Roscas guardabarros delantero en eje pasante Compatible portabultos NO Compatible silla ni o NO Compatible trailer NO Compatibilidad potenci metro SRM S POWER2MAX S STAGES S ROTOR POWER S...

Страница 28: ...n OD Di metro externo de la pipa de direcci n DIRECCI N DIMENSIONES DE LA PIPA DE DIRECCI N DESPIECE Y MONTAJE DE LA DIRECCI N 01 RODAMIENTOS DIRECCI N ICR ROAD ART N X0430000 CANTIDAD 1 1 ROD SUPERIO...

Страница 29: ...DAR ROAD 20 X12 ART N X0470000 CANTIDAD 5 1 PATA CAMBIO ROAD 20 STD X12 TORNILLO M4x12 El tornillo no se usa en Avant H Disc 1 06 PATA CAMBIO DIRECT MOUNT X12 ART N X0480000 CANTIDAD 6 1 PATA CAMBIO R...

Страница 30: ...bea 11 3 GREASE FIBER CARBON GRIP En tijas de aluminio En tijas de carbono GREASE GREASE MATERIAL ALUMINIO HORQUILLA 1 1 8 MANILLAR 31 8mm ALTURA DE AMARRE EN TUBO DE HORQUILLA 38mm CUADRO Exterior m...

Страница 31: ...re el par de apriete recomendado por Orbea POTENCIA DESPIECE Y MONTAJE POTENCIA ROAD OC1 POTENCIA COMPLETA ROAD OC1 4 5 N m GREASE 4 6 N m GREASE 20 POTENCIA ROAD OC1 80MM ART N X0718000 CANTIDAD POTE...

Страница 32: ...MANUAL T CNICO BLUE PAPER AVANT H DISC 2021 62 ORBEA ORBEA 63 ES CABLEADO CABLEADO DEL CAMBIO TRASERO Y DESVIADOR GRUPOS MEC NICOS CABLEADO DE LATIGUILLOS DE FRENO...

Страница 33: ...rdabarros delantero se fija en la parte superior en la rosca de fijaci n habilitada en el puente de la horquilla Los puntos de fijaci n inferiores son al propio eje pasante que cuenta con roscas en su...

Страница 34: ...e horquilla y una sierra espec fica para carbono o aluminio en horqui llas con tubo de direcci n de este material para cortar el tubo a la altura deseada Mide la altura final de todos los componentes...

Страница 35: ...y de configuraci n de gran utilidad www youtube com user OrbeaBicycles INSTAGRAM www instagram com orbeabicycles ORBEA CONTENT Vea y descargue fotos v deos y documentos content orbea com us en BLOG OR...

Страница 36: ...WWW ORBEA COM...

Отзывы: