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Optimum OPTiturn TM 4010, Руководство по эксплуатации

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OPTIMUM

M A S C H I N E N   -   G E R M A N Y

Version 1.0.1  dated 2018-01-31

Page 21

Translation of the original instructions

TM4010 | TM4010D

GB

T

M

4010_

T

M

4010D_G

B_2

.f

m

2.12

Emissions

The A-weighted sound pressure level L

pA

 is 82 to 84 dB at the operator position and operating

conditions according to ISO 8525 without load.
The A-weighted sound power level L

WA

 is 97 to 100 dB.

INFORMATION

This numerical value was measured on a new machine under the operating conditions specified
by the manufacturer. The noise behaviour of the machine might change depending on the age
and wear of the machine. Furthermore, the noise emission also depends on production engi-
neering factors, e.g. speed, material and clamping conditions.

INFORMATION

The specified numerical value represents the emission level and does not necessarily a safe
working level. Though there is a dependency between the degree of the noise emission and the
degree of the noise disturbance it is not possible to use it reliably to determine if further precau-
tion measures are required or not. 
The following factors influence the actual degree of the noise exposure of the operator: 

Characteristics of the working area, e.g. size of damping behaviour

,

other noise sources, e.g. the number of machines,

other processes taking place in proximity and the period of time, during which the operator 
is exposed to the noise.

Furthermore, it is possible that the admissible exposure level might be different from country to
country due to national regulations. 

2.8

Coolant system

Coolant tank

11 litres

Delivery height of pump  [ m ]

4

Max. Flow rate [ L / min ]

25

Power S1

125 W

2.9

Work area, weights

Keep a work area of at least one metre around the machine free for operation and maintenance. 

Weight of machine [kg]

500

2.10

Environmental conditions

Temperature

5 - 35 °C

Relative humidity

25 - 80 %

2.11

Operating material

Headstock

ISO VG 68, Mobilgear 626 or a comparable oil, 1.5 litres

Apron gearbox

ISO VG 68, Mobilgear 626 or a comparable oil, 0.4 litres

Feed gear

ISO VG 68, Mobilgear 626 or a comparable oil, 0.8 litres

Bare steel parts and lubricating nipple,

bare steel parts, lubricating nipple, slideways (ISO VG 68, 

Mobilgear 626 or a comparable oil)

Coolant equipment

commercially available cooling agent / lubricant, 11 litres

TH4010

TH4010D

Содержание OPTiturn TM 4010

Страница 1: ...GB OPTIMUM M A S C H I N E N G E R M A N Y Operating Manual Version 1 0 1 Lathe Part no 3403040 3403045...

Страница 2: ...witch 14 1 9 3 Protective cover with interlock switch 14 1 9 4 Lathe chuck protection with position switch 14 1 9 5 Chip guard shield 15 1 9 6 Prohibition warning and mandatory signs 15 1 10 Safety ch...

Страница 3: ...Restoring readiness for operation 35 4 7 Momentary switch direct run 35 4 8 Speed setting 35 4 9 Turning direction 35 4 10 Feed 36 4 10 1 Feed speed 36 4 11 Tables for thread cutting 36 4 11 1 Metric...

Страница 4: ...ering spare parts 67 7 2 Elektrische Ersatzteile Electrical spare parts 67 7 3 Schaltplan Wiring diagram 67 7 4 Maschinenbett Machine bed 68 7 5 Antrieb Steuerung Actuation control 70 7 6 Getriebe Spi...

Страница 5: ...ight 112 9 2 Terminology Glossary 112 9 3 Change information manual 112 9 4 Liability claims warranty 113 9 5 Storage 114 9 6 Dismantling disassembling packing and loading 114 9 6 1 Decommissioning 11...

Страница 6: ...operation as well as its long service life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration...

Страница 7: ...sary measures must be taken to comply with the country specific regula tions before commissioning the lathe Always keep this documentation close to the lathe If you would like to order another operati...

Страница 8: ...er and its possible consequences 1 2 2 Pictograms Symbol Alarm expression Definition consequence DANGER Impending danger that will cause serious injury or death to people WARNING A danger that can cau...

Страница 9: ...l danger of explosion If the lathe is used in any way other than described above or modified without the approval of Maschinen Germany GmbH then the lathe is being used improperly We will not be held...

Страница 10: ...and tools e g emery cloth or files It is forbid den to use any hand tools on this machine The machine is not suitable for attachment kits for cylindrical grinding When mounting attachment kits for cyl...

Страница 11: ...nnect the lathe when cleaning or maintenance work is being carried out WARNING The lathe may only be used with the safety devices activated Disconnect the lathe immediately whenever you detect a failu...

Страница 12: ...thorized persons WARNING Inappropriate operation and maintenance of the lathe constitutes a danger for the personnel objects and the environment Only authorized personnel may operate the lathe Persons...

Страница 13: ...ion unit CAUTION Risk of fire and explosion by using flammable materials or cooling lubricants Extra precautionary measures must be taken before machining flammable materials e g aluminium magnesium o...

Страница 14: ...en the main switch is switched off the power supply to the machine is completely inter rupted WARNING Dangerous voltage even if the main switch is switched off The areas marked by the pictogram might...

Страница 15: ...oils or other corrosive substances from the operator side can also lead to a deteri oration of the polycarbonate windows The result is a reduced retention capability of the poly carbonate viewing pan...

Страница 16: ...ng the lathe ensure that this will neither endanger other persons nor cause damage to equipment Avoid any unsafe work methods Avoid any unsafe work methods Make sure that your work does not endanger a...

Страница 17: ...horization and keep the key in a safe place All machine parts as well as all dangerous voltages are switched off Excepted are only the positions which are marked with the adjoining pictogram These pos...

Страница 18: ...ure that the electrical systems and operating equipment are inspected with regards to their proper condition namely by a qualified electrician or under the supervision and direction of a qualified ele...

Страница 19: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 0 1 dated 2018 01 31 Page 19 Translation of the original instructions TM4010 TM4010D GB TM4010_TM4010D_GB_1 fm...

Страница 20: ...machine bed mm 400 Swing diameter over cross slide mm 250 Main spindle bore mm 52 2 3 Headstock Main spindle nose DIN ISO 702 2 no 5 Camlock Reducing cone in the main spindle MT4 Main spindle morse t...

Страница 21: ...uired or not The following factors influence the actual degree of the noise exposure of the operator Characteristics of the working area e g size of damping behaviour other noise sources e g the numbe...

Страница 22: ...0_TM4010D_GB_2 fm This information about the noise emission should however allow the machine operator to eval uate the hazards and risks more easily CAUTION Depending on the total noise exposure and t...

Страница 23: ...ated 2018 01 31 Page 23 Translation of the original instructions TM4010 TM4010D GB TM4010_TM4010D_GB_2 fm 2 13 Dimensions installation plan 100 200 1325 225 1850 481 331 669 766 1741 1462 135 687 837...

Страница 24: ...eck immediately that it has not been damaged during transport Also check that no fastening screws have come loose Compare the scope of delivery with the attached packing list or the delivery note 3 3...

Страница 25: ...oint 3 3 2 Gravity of the machine Dimensions installation plan on page 23 3 3 3 Lifting with a forklift Put two steel rods with a diameter of 30 to 34mm round steel C45 thick walled tube and a length...

Страница 26: ...the lifting slings on the steel rods with clamping rings to prevent slip ping Firmly clamp the tailstock Slowly raise the machine using the crane 3 4 Installation and assembly 3 4 1 Installation site...

Страница 27: ...ed e g by means of a sepa rate workplace lamp INFORMATION The main switch of the lathe must be freely accessible 3 5 Cleaning the machine CAUTION Do not use compressed air to clean the machine Your ne...

Страница 28: ...ration dampers type SE2 part no 3381016 The 6 pcs SE1 vibration dampers are fixed on the 6 pcs 12mm through holes of the machine base The maximum height adjustment per element is 10mm Tighten the jack...

Страница 29: ...dated 2018 01 31 Page 29 Translation of the original instructions TM4010 TM4010D GB TM4010_TM4010D_GB_3 fm Drawing Dimensions installation plan on page 23 A A B B Detail C A A B B C 100 150 DIN 529 M...

Страница 30: ...e on the centre of the bed and using the four end adjusting screws 1 adjust until the machine spirit level displays an approximate value Move the carriage to the headstock and then to the tailstock an...

Страница 31: ...ly use the tool clamping devices e g lathe chuck that were delivered with the machine or those offered by OPTIMUM as optional equipment Only use tool clamping devices in the intended admissible speed...

Страница 32: ...ll become null and void if the machine is connected incorrectly 3 10 Warming up the machine ATTENTION If the lathe and in particular the lathe spindle are immediately operated at maximum load when col...

Страница 33: ...on Pos Designation 1 Selector lever speed adjustment 2 Change wheel and feed table 3 Control panel 4 Selector lever feed gear 5 Chip sump 6 Lathe chuck protection 7 Chip guard shield 8 Machine lightin...

Страница 34: ...l malfunctions rectified promptly Stop the lathe immediately in the event of any abnormality in operation and make sure it cannot be started up accidentally or without authorisation Notify the person...

Страница 35: ...ck the emergency stop switch again Switch the control on 4 6 Power failure Restoring readiness for operation Set the rotational direction control lever to the neutral position Switch the control on 4...

Страница 36: ...feed Example Feed 0 07 mm spindle revolution With the same settings you will achieve a longitu dinal feed of 0 261mm spindle revolution Set selection lever to A C R Install the change gears wheels ac...

Страница 37: ...rs Loosen the clamping screw on the quadrant Slew the quadrant up Mount and position the change gears as indicated on the table Img 4 2 Change gears Example Loosen the screws of the change wheel b and...

Страница 38: ...57 54 60 60 30 4 1 1 1 1 3 2 1 V V V V V V V V A D B D A B C C a b 4 5 5 6 6 7 A D B D A B C C a 4 9 8 9 10 11 12 13 14 16 20 18 22 26 28 24 19 32 36 48 38 40 44 56 52 Zollgewinde Wechselr der Hebel H...

Страница 39: ...ool must be exactly aligned with the height of the lathe centre to obtain a shoulder free face The facing process is a turning operation in which the turning tool feeds perpendicular to the axis of ro...

Страница 40: ...ISO 702 2 holding fixture CAUTION Regularly check the closed status of the clamp bolt INFORMATION Mark each workpiece holder for instance by a nick in order to facilitate the recover of the preci sion...

Страница 41: ...n the lathe chuck itself Replacement lathe chucks must comply with EN 1550 standards The minimum distance to the machine bed must not be less than 25 mm WARNING Do not clamp any workpieces that exceed...

Страница 42: ...en into account The permissible speeds can be determined in accordance with VDI Guideline 3106 Determin ing the permissible speed for lathe chucks jaw chucks This guideline also allows for the resid u...

Страница 43: ...other chemicals We recommend the use of ALTEMP Q NB 50 by Klueber for the lubrication of the sliding sur faces and clamping fixture of the supplied lathe chucks You may optionally use a lubricant for...

Страница 44: ...ith a drill chuck with countersinking tools 4 14 1 Cross adjustment of the tailstock The cross adjustment of the tailstock is used for turning long thin bodies Loosen the adjusting screws in the front...

Страница 45: ...ctivating the automatic feed The cross feed for the depth of cut is achieved using the cross slide Img 4 9 Graphic Longitudinal turning 4 15 2 Face turning and recessing In the facing operation the to...

Страница 46: ...the workpiece The driving bolt which is screwed into the flange for the lathe chuck transmits the torque to the lathe dog The fixed centre glides into the centre hole of the workpiece on the spindle n...

Страница 47: ...he threading engaging lever must be engaged during the whole thread cutting process This does not apply to thread pitches that can be carried out with the thread gauge The thread is produced in variou...

Страница 48: ...distributors Make sure that the cooling agent is properly retrieved Respect the environment when dispos ing of lubricants and coolants Follow the manufacturer s disposal instructions 4 16 1 Cooling l...

Страница 49: ...d and rotating workpiece Ensure the chuck s axial and concentric runout Check options for remedying imbalances on workpieces Reduce the speed Wear hearing protection If the chuck is involved in a coll...

Страница 50: ...ipping from the outside inwards and with increasing RPM the effective clamping force is reduced by the magnitude of the increasing centrifugal force the forces are opposed When the RPM limit is exceed...

Страница 51: ...e required tensioning force for processing a workpiece the centrifugal force of the clamping jaws must be taken into account The permissible speeds can be determined in accordance with VDI Guideline 3...

Страница 52: ...the following also applies here The total centrifugal force Fc is dependent both on the sum of the masses of all jaws and on the center of gravity radius and the RPM ATTENTION For safety reasons in a...

Страница 53: ...moment for one jaw The lathe chuck has 3 jaws Calculation of the total centrifugal force at a rotational speed of 2000 rpm The total possible clamping force of the chuck at a standstill is s 31 kN at...

Страница 54: ...r and seizing Depending on the chuck type and operating state the tensioning force of a lathe chuck can decrease by up to 50 percent of the nominal tensioning force A presumably securely clamped workp...

Страница 55: ...ttle cutting speeds result in cost efficient chipping 5 2 Influences on the cutting speed vc Cutting speed in m min t Service life in min The service life t is the period of time in minutes during whi...

Страница 56: ...53 50 50 47 5 45 45 42 5 40 33 5 33 5 31 5 Rust resistant steel 600 700 P 10 80 75 71 71 67 63 56 53 50 50 47 5 45 45 42 5 40 33 5 33 5 31 5 31 5 30 28 Tool steel 1500 1800 High speed steel 9 7 5 6 5...

Страница 57: ...serious injuries to those working on the lathe and damage to the lathe Only qualified personnel should carry out maintenance and repair work on the lathe Electrical systems and operating materials ma...

Страница 58: ...nds to a large extent on the individual usage and operating conditions Any indicated intervals therefore are only valid for the corresponding approved con ditions Interval Where What How Start of work...

Страница 59: ...fm When necessary Slideways Readjust Excessive clearance in the slideways can be reduced by read justing the tapered gibs Turn the take up screw clockwise The tapered gib is moved to the rear and redu...

Страница 60: ...air work Feed gear Apron Headstock Visual inspec tion Check the oil level in the inspection glass of the feed gear of the apron of the headstock The oil level must at least attain the centre resp top...

Страница 61: ...se an appropriate collecting container with sufficient capacity Unscrew the screw from the drain hole Unscrew the screw from the filler hole Close the drain hole if no more oil drains Fill up to the m...

Страница 62: ...essary V belt check re tighten Exchange of the V belt set Open the side protective cover Loosen the clamping nuts of the motor plate Lift the motor plate to the top This will relax the V belt set Exch...

Страница 63: ...ron Oiling Lubricate all oiler cups with machine oil do not use grease guns or the like weekly Lathe saddle Cross slide Top slide Lead screw Feed rod Tailstock at least annually Cooling lubricant syst...

Страница 64: ...bricant should withstand the coolant and other chemicals Numerous different lathe chucks are available on the market which distinguish themselves con siderably based on the lubricating method Follow t...

Страница 65: ...more than 10 6 ml there is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5...

Страница 66: ...creases 0 5 based on initial filing Measures in accordance manufacturer s rec ommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubri cant circulation system Usage conce...

Страница 67: ...chines name Herstellungsdatum Date of manufacture Artikelnummer Article no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare parts list Die Seriennummer bef...

Страница 68: ...on 1 0 1 2018 1 31 68 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 4 Maschinenbett Machine bed 7 1 Maschinenbett Machine bed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19...

Страница 69: ...key 1 034030401310 11 Riemenscheibe Pulley 1 034030401311 12 Motorplatte Motor plate 1 034030401312 13 Welle Shaft 1 034030401313 14 L fter Fan 1 034030401314 15 Motorabdeckung Motor cover 1 03403040...

Страница 70: ...A S C H I N E N G E R M A N Y Version 1 0 1 2018 1 31 70 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 5 Antrieb Steuerung Actuation control 7 2 Antrieb Steuerung Actuation...

Страница 71: ...gelstift Taper pin 2 GB117 86 5x60 38 Manschette Sleeve 1 39 Innensechskant Justier schraube Socket head set screw 1 GB77 85 M6x8 42 Zugspindel Feed rod 1 03402050842 43 Positionseinstellstift Positio...

Страница 72: ...A N Y Version 1 0 1 2018 1 31 72 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 6 Getriebe Spindelstock 1 6 Headstock gear 1 6 7 3 Getriebe Spindelstock 1 6 Headstock gear 1...

Страница 73: ...A N Y Version 1 0 1 2018 1 31 73 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 7 Getriebe Spindelstock 2 6 Headstock gear 2 6 7 4 Getriebe Spindelstock 2 6 Headstock gear 2...

Страница 74: ...010 TM4010D DE GB TM4010_TM4010D_parts fm 7 8 Getriebe Spindelstock 3 6 Headstock gear 3 6 7 5 Getriebe Spindelstock 3 6 Headstock gear 3 6 187 182 180 187 176 178 177 179 190 188 189 217 192 193 194...

Страница 75: ...iginalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 9 Getriebe Spindelstock 4 6 Headstock gear 4 6 7 6 Getriebe Spindelstock 4 6 Headstock gear 4 6 238 237 235 234 232 231 229 228 2...

Страница 76: ...lbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 10 Getriebe Spindelstock 5 6 Headstock gear 5 6 7 7 Getriebe Spindelstock 5 6 Headstock gear 5 6 245 167 246 247 246 167 243 244 168 2...

Страница 77: ...TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 11 Getriebe Spindelstock 6 6 Headstock gear 6 6 7 8 Getriebe Spindelstock 6 6 Headstock gear 6 6 118 118 159 133 159 159 165 133 294 294 133 297 297 297...

Страница 78: ...ngsring Retaining ring 1 DIN 471 35x1 5 042SR35W 196 Kugellager Bearing ring 1 6203 0406203R 197 Welle Shaft 1 03402050197 198 Gewindestift Grub screw 1 GB 80 85 M8 x 16 199 O Ring O Ring 1 DIN 3771 3...

Страница 79: ...1 03402050267 294 Flansch Flange 2 034020501294 297 O Ring O ring 3 034020501297 299 Zahnrad Gear 1 034020501201299 300 Welle Shaft 1 034020501300 301 Schaltklaue Shifting claw 1 034020501301 302 Plat...

Страница 80: ...ebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 12 Vorschubgetriebe 1 6 Feed gear 1 6 7 9 Vorschubgetriebe 1 6 Feed gear 1 6 7 13 Vorschubgetriebe 2 6 Feed gear 2 6 7 10 Vorschubgetriebe 2...

Страница 81: ...1 0 1 2018 1 31 81 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 14 Vorschubgetriebe 3 6 Feed gear 3 6 7 11 Vorschubgetriebe 3 6 Feed gear 3 6 A 65 66 67 68 69 64 70 1 2 3...

Страница 82: ...on 1 0 1 2018 1 31 82 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 15 Vorschubgetriebe 4 6 Feed gear 4 6 7 12 Vorschubgetriebe 4 6 Feed gear 4 6 B 17 23 22 5 62 63 58 57 56...

Страница 83: ...on 1 0 1 2018 1 31 83 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 16 Vorschubgetriebe 5 6 Feed gear 5 6 7 13 Vorschubgetriebe 5 6 Feed gear 5 6 C 17 23 22 5 61 7 7 7 43 8...

Страница 84: ...nleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 17 Vorschubgetriebe 6 6 Feed gear 6 6 7 14 Vorschubgetriebe 6 6 Feed gear 6 6 D E F G 90 90 81 81 81 81 82 82 82 82 44 46 45 47 50 51 49 54 52 5...

Страница 85: ...ing Cover 1 03400923326 27 Abstandst ck Spacer 1 03400923327 28 Abdeckung Cover 1 03400923328 34 Zahnrad Gear 1 03400923334 35 Abstandst ck Spacer 1 03400923335 36 Zahnrad Gear 1 03400923336 37 Zahnra...

Страница 86: ...itzelwelle Pinion shaft 4 03400923382 85 lschauglas Oil Glass from 1 03403110385 90 Federstift Spring pin 4 GB879 86 5x40 03400923390 92 Feder Spring 4 GB2089 80 1x5x20 03400923392 93 Stahlkugel Steel...

Страница 87: ...Change gear b 1 M1 25x39 0340304004839Z Wechselzahnrad b Change gear b 1 M1 25x54 0340304004854Z Wechselzahnrad b Change gear b 1 M1 25x57 0340304004857Z Wechselzahnrad b Change gear b 1 M1 25x60 0340...

Страница 88: ...albetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 19 Schlosskasten 1 3 Apron 1 3 7 16 Schlosskasten 1 3 Apron 1 3 A B C D E F 460 459 461 462 451 561 483 488 490 489 464 561 485 491 4...

Страница 89: ...1 31 89 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 20 Schlosskasten 2 3 Apron 2 3 7 17 Schlosskasten 2 3 Apron 2 3 502 501 503 504 505 506 507 572 573 511 510 513 514 515...

Страница 90: ...iginalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 21 Schlosskasten 3 3 Apron 3 3 7 18 Schlosskasten 3 3 Apron 3 3 534 535 536 537 538 516 517 518 521 519 520 514 522 523 456 455 4...

Страница 91: ...03401000477 478 Gewindestift Grub screw 1 GB 80 85 M6 x 6 03401000478 481 Spannstift Spring pin 2 GB 879 86 5 x 20 482 Abdeckplatte Cover 1 03401000482 483 Gewindestift Grub screw 5 GB 70 85 M6 x 12...

Страница 92: ...et screw 1 M6 x 6 533 Schaltgabel Switching fork 1 03401000533 534 Innensechskantschraube Socket head screw 2 GB 70 85 M5 x 12 03401000534 535 Welle Shaft 1 03401000535 536 Zahnrad Gear 1 03401000536...

Страница 93: ..._TM4010D_parts fm 7 22 Planschlitten Cross slide 7 19 Planschlitten cross slide 604 603 602 626 605 606 607 606 611 612 643 651 645 630 637 632 633 634 631 641 640 650 649 642 641 650 643 644 645 638...

Страница 94: ...1 31 94 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 23 Oberschlitten Top slide 7 20 Oberschlitten Top slide 661 620 665 686 623 668 666 667 670 669 671 672 673 674 675 67...

Страница 95: ...ew 4 GB 70 85 N8x40 638 Nachstellleiste Gib 2 03401000638 639 F hrungsschiene Guide rail 1 03401000639 640 F hrungsplatte Guide plate 1 03401000640 641 Sechskantschraube Hexagon screw 4 GB 5783 86 M8...

Страница 96: ...Clamping nut 1 03402050669 695 Gewindestift Grub screw 1 M5x6 03402050669 696 Buchse Bushing 1 03402050669 697 Skalenring Scale ring 1 03402050669 698 RIng Ring 1 03402050669 699 Handhebel Handle 1 03...

Страница 97: ...GB TM4010_TM4010D_parts fm 7 24 Reitstock Tailstock 7 21 Reitstock Tailstock 741 723 701 702 718 717 713 754 710 705 707 706 709 742 708 705 703 709 704 727 724 725 711 712 719 720 740 722 726 738 73...

Страница 98: ...724 Reitstockk rper Housing 1 03401000724 725 Gewindestift Grub screw 1 GB 80 85 M6 x 6 726 Niet Rivet 4 727 Exzenter Excenter 1 03401000727 728 Griff Handle 2 03401000728 729 Hebel Lever 1 034010007...

Страница 99: ...1 0 1 2018 1 31 99 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 25 Feststehehde L nette Steady rest 7 22 Feststehende L nette Steady rest 802 801 804 803 805 806 808 818 8...

Страница 100: ...7 Mutter Nut 1 03401000807 808 feststehende L nette Ober teil Steady rest upper section 1 03401000808 809 Sechskantmutter Hexagon nut 4 GB 6170 86 M6 03401000809 810 Gewindestift Grub screw 3 GB 79 85...

Страница 101: ...401000826 827 Gewindestift Grub Screw 2 GB 119 86 C 3 x 18 03401000827 828 berwurfmutter Sleeve nut 2 03401000828 829 Gewindestange Threaded rod 2 03401000829 830 Zentrierh lse Centering bushing 2 034...

Страница 102: ...034030401103 4 Buchse Bushing 3 034030401104 5 Lager Bearing 3 034030401105 6 Aufnahme Collet 1 034030401106 7 Ring Ring 1 034030401107 8 Buchse Bushing 3 034030401108 9 Schalter Switch 1 034030401109...

Страница 103: ...401205 6 Schutzglass Safety glass 1 034030401206 7 Scheibe Washer 10 5 8 Schraube Screw 4 M5 9 Platte Plate 1 034030401209 10 Klemmplatte Clamping plate 1 034030401210 11 Schraube Screw 2 M5 12 Sechsk...

Страница 104: ...s scale 1 034020601404 5 Befestigung Glasme stab Fixing glass scale 1 034020601405 6 Befestigung Lesekopf Glasme stab Reading head mounting glass scale 1 034020601406 7 Glasme stab Planschlitten Glass...

Страница 105: ...TIMUM M A S C H I N E N G E R M A N Y Version 1 0 1 2018 1 31 105 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 30 Schaltplan Wiring diagram 1 3 7 26 Schaltplan Wiring diagr...

Страница 106: ...TIMUM M A S C H I N E N G E R M A N Y Version 1 0 1 2018 1 31 106 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 31 Schaltplan Wiring diagram 2 3 7 27 Schaltplan Wiring diagr...

Страница 107: ...TIMUM M A S C H I N E N G E R M A N Y Version 1 0 1 2018 1 31 107 Originalbetriebsanleitung TM4010 TM4010D DE GB TM4010_TM4010D_parts fm 7 32 Schaltplan Wiring diagram 3 3 7 28 Schaltplan Wiring diagr...

Страница 108: ...elay 2K7 Steuerelais Control relay 2Q2 Sicherungsautomat Automatical fuse 1 DELIXY DZ47S C6A 034030402Q2 2S5 Not Halt Schalter Emergency stop button 2 CE4T 10R 02 034030401320 2S5 1 2S5 2 Schalter Dre...

Страница 109: ...Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SPARTAN...

Страница 110: ...pour broches haute vitesse VG 68 Deol BG 68 Emergol HLP D68 Spartan EP 68 Druck l KLP 68 C Shell Omala 68 Fett f r Zentralschmierung Flie fett Grease for central lubrica tion Graisse pour lubrificati...

Страница 111: ...h V belt wear down V belt tension is too loose V belt check re tighten on page 62 Workpiece becomes conical Centre are not aligned tailstock offset Top slide is not exactly set to zero when turning wi...

Страница 112: ...the feed gear and the synchronous belt pulleys Lead screw nut Split nut which engages the lead screw Lathe chuck Clamping tool for holding the workpiece Drill chuck Drill bit adapter Lathe saddle Slid...

Страница 113: ...warranty claims Using the product beyond the technical options and proper use in particular due to over straining of the machine Any defects arising by one s own fault due to faulty operations or if t...

Страница 114: ...nicipal waste manage ment If appropriate call on the help of a specialist waste disposal company for the treatment of the material Please make sure that electrical components are disposed of professio...

Страница 115: ...hine with tensioning belts on the machine bed 9 7 Disposal of new device packaging All used packaging materials and packaging aids from the machine are recyclable and gener ally need to be supplied to...

Страница 116: ...of this product will protect the environment and the public health Incorrect disposal constitutes a risk to the environment and public health Recycling of material will help reduce the consumption of...

Страница 117: ...ntrolled lathe without numerical control The following other EU Directives have been applied EMC Directive 2014 30 EC The following harmonized standards were applied EN ISO 23125 2015 Machine tools Sa...

Страница 118: ...nspection 57 Inspection deadlines 18 Installation site requirements 26 L Lathe chuck 49 Lathe spindle fixture 40 Lifting Crane 25 Forklift 25 Longitudinal turning 45 Lubrication 27 M Main switch 14 Ma...

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