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Maintenance and Storage

6. 

Maintenance and Storage

This section describes the inspection, calibration, cleaning and maintenance which you should conduct periodically and 
the maintenance during storage of the FP-4135 On-Board Volumetric Flow Detector.

6.1  Daily check

Before use, remember to check for any liquid leak from the piping.
If any leaks are found, take measures before use.

6.2  Periodic inspection and calibration

Periodic inspection and calibration is recommended to maintain the performance of the FP-4135 On-Board Volumetric 
Flow Detector for a long period of time.
For details on periodic inspection and calibration, contact the nearest Ono Sokki sales office or the distributor where you 

purchased the product.

6.3  Checking filter and cleaning

 

„

Checking filter and type.

The reusable stainless mesh filter is built into the FP-4135 On-Board Volumetric Flow Detector.
The filter is a critical component to maintain the performance of the FP-4135 On-Board Volumetric Flow Detector for a 
long period of time. It is recommended to check it periodically.

 

„

Cleaning filter and precautions

Clean the filter as necessary. Follow the precautions below when cleaning the filter.

!

CAUTION

• 

To put back the filter, be careful so that no dust or debris gets inside.

• 

Assemble the O-ring for sealing correctly. If you find any damages or scratches on the O-ring, replace it with 

a new one. 

* The O-ring with NEXUS-SLT material by Morisei-kako Co., Ltd. should be used. 

* For details on purchasing an O-ring, contact the nearest Ono Sokki sales office or the distributor where you 

 

  purchased the product. 

* Never use the O-ring with the material other than specified. Fuel leaks might occur.

• 

Use an ultrasonic cleaning machine to clean the filter.

• 

It is recommended to clean the filter once a month.

• 

The filter used for the certain period will not be fully restored even by cleaning. Replace it with the new one if 

it becomes filthy or it has been used for a long period of time.

 

„

Removing and installing filter

 

z

Removing filter

Remove the top panel by loosening the 6 M4 bolts with hexagon holes by referring to the figure below.

Содержание FP-4135

Страница 1: ...ON BOARD VOLUMETRIC FLOW DETECTOR FP 4135 Instruction Manual ONO SOKKI CO LTD...

Страница 2: ...warranty for a period of one year from the date of purchase 2 This warranty covers free of charge repair for defects judged to be the responsibility of the manufacturer i e defects occurred while the...

Страница 3: ...by referring to this manual If any of the items are damaged or does not operate as described in this manual immediately contact the nearest Ono Sokki sales office or the distributor where you purchas...

Страница 4: ...ed by negligence of the suggested instructions or precautions Indicates a hazardous situation that if not avoided will result in death or serious injury Indicates a hazardous situation that if not avo...

Страница 5: ...abnormally high temperature as it might cause a fire or explosion Do not pour any other liquid other than those given in the specifications The FP 4135 can measure the following liquids only If you p...

Страница 6: ...other than the ones specified When flushing do not exceed the flow rate beyond the measurement range Including during measurement if you pour more liquid than the measurement range it might cause a fa...

Страница 7: ...ed When using a liquid seal material be careful not to leak the liquid material into the piping Leave space for about 2 threads Winding direction Seal tape Do not bend piping into the shape of an arch...

Страница 8: ...thod 13 5 Measuring Method 15 5 1 Basic measurement procedure 15 5 2 Assembling the measurement system 16 5 3 Configuring the FACTOR 16 5 4 Configuring Flow Pulse 17 5 5 Checking piping 17 5 6 Pouring...

Страница 9: ...n be installed inside an engine to measure the actual driving fuel efficiency 1 2 Structure and operating principle 4 pistons are installed in a radial fashion on the flow rate detecting part of the e...

Страница 10: ...oduct 2 It is an optional function FP 4135 On Board Volumetric Flow Detector signal processing part Model name FM 2500A DF 0400A Measuring item Instantaneous flow rate Accumulated flow rate Accumulate...

Страница 11: ...on describes installation and mounting of the FP 4135 On Board Volumetric Flow Detector Be sure to read the precautions before installation 3 1 Name of components Flow detecting part Product nameplate...

Страница 12: ...c Flow Detector in a upright position within 15 degrees To mount the flow rate detector use the fixtures of the detector or screws included in the product only Install it lower than the liquid tank To...

Страница 13: ...lation Method FP 4135 On Board Volumetric Flow Detector 3 3 Installation Install referring to the following dimension diagram Flow detecting part 24 8 15 55 20 20 33 23 35 40 40 59 70 4 M6x1 4 6 6 M6x...

Страница 14: ...12 Installation Method Signal processing part 72 60 5 5 5 5...

Страница 15: ...umetric Flow Detector flow detecting part z z Make sure the power is disconnected OFF before starting piping Make sure the power of the Ono Sokki DF 2200 On Board Flow Meter or the FM Series Digital F...

Страница 16: ...est liquid to make sure internal parts are fully lubricated Start measurement after flushing thoroughly by pouring liquid into the detector within the specified flow rate for the detector z z Do not b...

Страница 17: ...2200 On Board Flow Meter or the FM Series Digital Flowmeter using the signal cables Input configure the FACTOR value and the Flow Pulse to Ono Sokki DF 2200 On Board Flow Meter or the FM Series Digit...

Страница 18: ...rature signal cable Connect the temperature signal cable to the temperature sensor connector of the FP 4135 On Board Volumetric Flow Detector 4 Connecting flow signal cable and temperature signal cabl...

Страница 19: ...u enter the menu mode select DF0400A setup sensor select FP213 Next in the Encoder Pulse screen select 120 360 Configuring the Flow Pulse of the FM 1500 Digital Flowmeter Start the SETUP mode and in t...

Страница 20: ...attention not to pour a large amount of liquid Remember to adjust the opening closing of the bypass valve while checking the instantaneous flow value with the Ono Sokki DF 2200 On Board Flow Meter or...

Страница 21: ...ION While the liquid to be measured is being poured the instantaneous flow rate value of the Ono Sokki DF 2200 On Board Flow Meter or the FM Series Digital Flowmeter might fluctuate This phenomenon is...

Страница 22: ...4135 On Board Volumetric Flow Detector for a long period of time It is recommended to check it periodically Cleaning filter and precautions Clean the filter as necessary Follow the precautions below w...

Страница 23: ...lt Upper plate Inlet filter Outlet filter O ring S28 O ring S20 O ring S18 z z Installing filter Install the filter paying attention to its orientation referring to the figure below The tightening tor...

Страница 24: ...torage procedure Make sure to follow the specified procedure and method in this manual Connect the liquid inlet and outlet with a hose as follows Fix with a hose band so the hose is not disconnected f...

Страница 25: ...low signal cable Inlet and outlet of detector are connected in reverse Connect the inlet and outlet of detector correctly FACTOR of the counter is set to 00000 Reset the FACTOR value correctly Bypass...

Страница 26: ...re detecting part SUS316 Measurement range Flow 0 1 200 L h Temperature 30 100 C Measurement accuracy Flow Within 0 2 of read value measurement condition 20 C 50 RH Cleansol HS Temperature Class A Pre...

Страница 27: ...er is supplied from the Ono Sokki DF 2200 On Board Flow Meter or the FM Series Digital Flowmeter Weight Flow detecting part Approximately 2 0 kg Flow detecting part Approximately 0 4 kg Accessories In...

Страница 28: ...d Volumetric Flow Detector flow detecting part A 4 M6x1 4 6 6 M6x1 4 M6x1 Fuel inlet Rc1 4 Fuel outlet Rc1 4 Straight out from cable 2m Connect to signal processing part Connect to temperature signal...

Страница 29: ...27 Appendix FP 4135 On Board Volumetric Flow Detector FP 4135 On Board Volumetric Flow Detector signal processing part 57 11 84 80 72 60 5 5 5 5 10...

Страница 30: ...28 Maintenance and Storage...

Страница 31: ......

Страница 32: ...cations are subject to change without prior notice HOME PAGE https www onosokki co jp English english htm WORLDWIDE ONO SOKKI CO LTD 1 16 1 Hakusan Midori ku Yokohama 226 8507 Japan Phone 81 45 935 39...

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