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TABLE OF CONTENTS

SECTION 1
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Getting Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-1

Basic Configuration of FZ3 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

Preparing Controllers and Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2-1

Preparing Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2-2

Adjusting Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

Software Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2
Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

What is a Scene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-1

Scene Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-2

Switching Scenes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Create a Scene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-1

Property window of Processing items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

Processing Item Guideline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-1

Position Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-2

Locating (Measurement Objects Not Inclined) . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-3

Locating (Measurement Objects Inclined) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-4

Internal and External Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-5

Presence Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-6

Dimension Inspection/Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-7

Burr Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-8

Text Comparison/Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-9

Defect/Contamination Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-10

Quantity Inspection/Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-11

Inspection for Presence of Different Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-12

Hole Position Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-13

Selecting Measurement Processing Items According to the
Measurement Method and Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Содержание Xpectia-FZ3 Series

Страница 1: ...Xpectia FZ3 Series Vision System SHORT OPERATION MANUAL Cat No Q29E EN 01...

Страница 2: ......

Страница 3: ...Vision System Xpectia FZ3 Series Short Operation Manual...

Страница 4: ......

Страница 5: ...ocessing Item Guideline 11 2 3 1 Position Compensation 13 2 3 2 Locating Measurement Objects Not Inclined 14 2 3 3 Locating Measurement Objects Inclined 15 2 3 4 Internal and External Inspection 15 2...

Страница 6: ...idth 31 3 11 Color Data 32 3 11 1 For Monochrome Cameras 32 3 12 Gravity and Area 33 3 13 Labeling 34 3 14 Label Data 36 3 15 Defect 37 3 15 1 Region Setting Defect 38 3 16 Precise Defect 40 3 17 Fine...

Страница 7: ...PC measurement commands can be input and measurement results can be output from the external device 1 1 1 Basic Configuration of FZ3 Series 1 The touch pen is an accessory of a controller 2 FZ SC2M a...

Страница 8: ...available by tapping View Image mode Through 2 Adjust the position of measurement objects so that they display at the cen ter of the monitor 3 Adjust the focal distance of the lens When using an auto...

Страница 9: ...5 Software Overview Section 1 3 1 3 Software Overview Application oriented measurement can be configured by combining process ing items or changing the settings of processing items...

Страница 10: ...6 Software Overview Section 1 3...

Страница 11: ...on 2 1 What is a Scene A combination of processing items is called a scene and scenes can be eas ily created by combining processing items that are suited to the measurement purpose from the list of p...

Страница 12: ...olbar on the Main screen The Switch Scene window is displayed Note The same operation is available by tapping Scene menu Scene switch 2 Tap to select the scene to switch To switch a scene group tap Sw...

Страница 13: ...to change the order of processing units within the scene or to delete processing units Specifying the position for a processing unit and adding it Moving a processing unit Copying and pasting a proce...

Страница 14: ...r processing items All of Processing items have simi lar layout a Item Tab Area Displays the settings items for the processing unit currently being set Perform settings starting with the item on the l...

Страница 15: ...uideline Define and perform measurement with display of the results 1 Tap Edit flow in Toolbar The Edit Flow window is displayed 2 Select a processing item to be added from the processing item tree 3...

Страница 16: ...n of the processing unit to be set or tap the Set button The property setting window is displayed Set detailed conditions The dis played contents vary depending on the processing item 6 Set conditions...

Страница 17: ...13 Processing Item Guideline Section 2 3 2 3 1 Position Compensation...

Страница 18: ...14 Processing Item Guideline Section 2 3 2 3 2 Locating Measurement Objects Not Inclined...

Страница 19: ...15 Processing Item Guideline Section 2 3 2 3 3 Locating Measurement Objects Inclined 2 3 4 Internal and External Inspection...

Страница 20: ...16 Processing Item Guideline Section 2 3 2 3 5 Presence Inspection 2 3 6 Dimension Inspection Measurement...

Страница 21: ...17 Processing Item Guideline Section 2 3 2 3 7 Burr Inspection 2 3 8 Text Comparison Inspection...

Страница 22: ...18 Processing Item Guideline Section 2 3 2 3 9 Defect Contamination Inspection 2 3 10 Quantity Inspection Measurement...

Страница 23: ...sition Measurement 2 3 13 Selecting Measurement Processing Items According to the Measurement Method and Purpose This section describes methods for selecting processing items appropriate to different...

Страница 24: ...20 Processing Item Guideline Section 2 3...

Страница 25: ...age pattern model then find the most similar part to these models from the input images to detect the position The correlation value showing the degree of similarity measurement object position and in...

Страница 26: ...only slight variations as the same and prevent exces sive filtering out 3 2 1 Model Registration Flexible Search Register the parts to measure as the model A total of 5 models 0 through 4 can be regis...

Страница 27: ...er X 0 to 10 4 This sets the number of divi sions of the registered model in the X direction Sub model number Y 0 to 10 4 This sets the number of divi sions of the registered model in the Y direction...

Страница 28: ...and measures its correlation value similarity and position In a normal search image pattern models are used that look at the color and light dark information but in an ECM search models are used that...

Страница 29: ...rcles in the input image This counts how many circles there are of the specified size Since circles are extracted using the shape information in Round the circles being deformed or dirty does not affe...

Страница 30: ...1 Model Registration Classification Pre register as models the sections to be used as reference for classification Models can be registered with any of 36 indexes from 0 to 35 and up to 5 models can b...

Страница 31: ...To find the width of a measurement object Using a Expression the width of a measurement object can be calculated from the difference between two edge positions The edge is scanned from the start point...

Страница 32: ...suring the color change within the mea surement region When calculating number of pins of IC or connectors To calculate the pin width and the distance pitch between mid points between two pins When se...

Страница 33: ...viding the measure ment region the following effects can be expected compared to ordinary edge position measurement Detailed information such as the closest point or furthest point from the measuremen...

Страница 34: ...30 Scan Edge Position Section 3 9 3 9 1 Judgment Conditions Scan Edge Position...

Страница 35: ...nt region By dividing the measure ment region you can get the following values Local width of the work Average width of the work When getting several widths of a measurement object To find the width o...

Страница 36: ...sity deviation Used in the Following Case When measuring the presence of measurement objects 3 11 1 For Monochrome Cameras Setting item Set value Description Color difference 0 to 442 Specify the uppe...

Страница 37: ...cts contamination and stains of measurement objects whose appearance is not defined Setting item Set value Description Area 0 to 999999999 9999 Specify the area to be judged as OK Gravity X 99999 9999...

Страница 38: ...ling Section 3 13 3 13 Labeling You can count the number of labels with a specified color or find the area and center of gravity of a specified label number Used in the Following Case Label count insp...

Страница 39: ...lor in the mea surement region that does not need to be measured When Checked is set the whole area outside of the mea surement region is extracted as having the specified color Object area range 0 to...

Страница 40: ...The processing items that can be set up as reference objects are the following items that perform the labeling processing Labeling Used in the Following Case Label position acquisition Note Do not in...

Страница 41: ...ure ment region This is real color processing so even if defect and contamination colors change or the background color changes stable inspection is possible Used in the Following Case Detecting defec...

Страница 42: ...nding defects This difference is called the defect level Calculate the defect level for all defect detection areas If the maximum value exceeds the judgement value it is judged that there are defects...

Страница 43: ...to 999 100 Specify the upper limit for defect judgement The lower limit is fixed at 0 When 30 is set the OK value should be within the range of 0 to 30 Area judgement 0 to A_MAX Specify the maximum de...

Страница 44: ...The higher this value the higher the degree of defects for large defects Specify in units of pixels Sampling interval X 1 to 64 2 Specify the interval for creating elements along the X axis The small...

Страница 45: ...le if the sam pling interval Y is set to 4 and the comparing interval Y is set to 2 comparison is with sepa rate elements of 4 x 2 8 pixels along the Y axis Direction X circumferential Y radial Diagon...

Страница 46: ...ine Matching Differences can be detected in a fast and highly precise way by overlapping registered fine images with input images matching Used in the Following Case To precisely detect trivial defect...

Страница 47: ...43 Circle Angle Section 3 18 3 18 Circle Angle To correct the tilting of circle measurement objects When drawing the measurement region the featured part should lie on the circumference...

Страница 48: ...Registration Model Dictionary This method encloses a character string cuts out one character at a time from it and registers them as models 1 In the Item Tab area tap Auto registration 2 In the Detai...

Страница 49: ...cter string combination Direction Specify the direction of charac ter reading Horizontal succession 0 to 99 If the characters are too close together to read in well increase this Specify the allow abl...

Страница 50: ...When inspecting date of manufacture Label Description 0 to 9 Normal numeric value input A to Z Normal alphabet input Normal mark input Character presence judgement Number judgement mYY The last two d...

Страница 51: ...vHH Two digits of the year after a set period of time in the Japanese Heisei calendar vMM Month after a set period of time vDD Day after a set period of time eY1 Encrypted year 1 eM1 Encrypted month 1...

Страница 52: ...48 Date Verification Section 3 21...

Страница 53: ...een Measure menu If settings that perform image logging for multiple units during measurement are executed the last settings executed are enabled This is used when saving logging images under specific...

Страница 54: ...50 Image Logging Section 4 1...

Страница 55: ...ession Up to 8 expressions including 0 to 7 can be set in each unit Set value factory default Description RS 232C RS 422 Communication is performed via a RS 232C RS 422 connection Ethernet Communicati...

Страница 56: ...52 Data Output Section 5 1...

Страница 57: ...units Compare the measured coordi nates with the reference coordinates of the applicable processing unit and move the image by the amount of the difference Even with different positions for the same...

Страница 58: ...alog number on the front cover of the manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised cont...

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