OMERA OPI M-400, Руководство по эксплуатации и обслуживанию

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OIL-HYDRAULIC PRESSES WITH TWO UPRIGHTS
OPERATION AND MAINTENANCE MANUAL 2
INDEX OF TOPICS:
1. MACHINE ASSEMBLY DRAWING..................................................................................................... 4
2. TEST CERTIFICATE.......................................................................................................................... 5
2.1 TEST AND INSPECTION DATA (ACCORDING TO SCHLESINGER STANDARDS)........................... 6
3. EXPECTED USE CONDITIONS .......................................................................................................... 7
3.1 BEFORE OPERATING THE MACHINE ........................................................................................ 7
3.2 DESCRIPTION OF THE MACHINE............................................................................................... 8
3.2.1 ACCESSORIES .................................................................................................................. 9
3.3 MACHINE USE ........................................................................................................................ 10
3.4 RECOMMENDED FLUIDS ........................................................................................................ 11
4. TRANSPORTATION CONDITIONS.................................................................................................... 12
4.1 EQUIPMENT NECESSARY FOR MONOLITHIC PRESS HANDLING............................................. 12
4.2 PROCEDURE FOR UNLOADING FROM THE MEANS OF TRANSPORT...................................... 13
5. INSTALLATION CONDITIONS .......................................................................................................... 14
5.1 INSTALLATION OF PRESSES WITH MONOLITHIC STRUCTURE ................................................ 14
5.2 FILLING OF OIL TANK .............................................................................................................. 15
5.3 CONNECTION TO THE ELECTRICAL MAINS SUPPLY ............................................................... 15
5.4 ILLUMINATION OF THE WORK AREA....................................................................................... 16
6. OPERATION CONDITIONS .............................................................................................................. 17
6.1 ELECTRIC CONTROLS............................................................................................................. 17
6.1.1 MACHINE SETTING CONTROLS ........................................................................................ 17
6.1.2 CONTROL CONSOLE ........................................................................................................ 19
6.2 OIL-HYDRAULIC CONTROLS .................................................................................................... 21
6.3 ELECTRONIC CYCLE CAMS .................................................................................................... 22
6.3.1 CONTROL OF SLIDE STROKE........................................................................................... 22
6.3.2 CONTROL OF THE BLANK HOLDER CUSHION .................................................................. 23
6.4 INDUSTRIAL PC SWITCHING ON PROCEDURE ........................................................................ 24
6.5 PASSWORD ........................................................................................................................... 24
6.6 INDUSTRIAL PC SWITCHING OFF PROCEDURE....................................................................... 24
6.7 DEVICE FOR HOLDING THE SLIDE AT T.D.C. ........................................................................... 25
6.8 KNOCKOUT............................................................................................................................. 25
6.9 FUNCTIONING MODES ............................................................................................................ 26
6.9.1 INITIAL CYCLES................................................................................................................ 26
6.9.2 ADJUSTMENT CYCLE ....................................................................................................... 26
6.9.3 SINGLE CYCLE WITHOUT BLANK HOLDER....................................................................... 26
6.9.4 SINGLE CYCLE WITH INDEPENDENT BLANK HOLDER...................................................... 26
6.9.5 SINGLE CYCLE WITH DIRECT BLANK HOLDER................................................................. 26
6.9.6 BLOCK RESET FOR SLIDE AND CUSHION OVERSTROKE ................................................ 27
6.9.7 SLIDE UPSTROKE CONTROL AFTER B.D.C. STOP............................................................ 27
6.9.8 DIE LOADING ................................................................................................................... 28
6.9.9 DIE UNLOADING............................................................................................................... 29
6.9.10 OPERATION WITH AUTOMATIC FEEDER .......................................................................... 30
6.9.11 AUTOMATIC CYCLE START .............................................................................................. 30
6.9.12 AUTOMATIC CYCLE STOP................................................................................................ 31