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III.  HOW DOES A STONER WORK?

All gravity separators and stoners utilize the same principles to effect a separation. Once these principles are

understood, it is usually a simple step to adjust a stoner to produce an optimum separation. About 250 B.C.,

Archimedes discovered the law of specific gravity, which is "ALL BODlES FLOATlNG IN OR SUBMERGED IN

A LlQUlD ARE BUOYED UP BY A FORCE EXACTLY EQUAL TO THE WElGHT OF THE LlQUlD THEY DIS-

PLACE." The specific gravity of a particle is the ratio of its density to some standard substance, the standard

usually being water with a unit of 1. Particles having a specific gravity of less than 1 will float and particles

with a specific gravity greater than 1 will sink.

Oliver stoners use air as a standard rather than water. Since air is lighter than water, the relative difference

between particles of differing weights is widened. For this reason, the stoner is a very, sensitive machine and,

when operated correctly, can produce a very precise separation.

THE PROCESS OF STRATlFlCATlON 

Air is used as the separating medium for the process of stratification. Stratification occurs by forcing air

through the particle mixture so that the particles rise or fall by their relative weight to the air. Figure 1 below

represents a cross section of the stoner directly over a fan. A particle mixture has been introduced on top of

the screen deck with the fans off.

In Figure 2 the fan has been turned on so that the heaviest particles rest on the surface of the deck and the

lightest particles are completely free of the surface of the deck. Proper regulation of the air flow at this time is

critical or all particles will be blended and lifted free from the separating surface by excess air (Figure 3).

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FIGURE 1

FIGURE 2

FIGURE 3

DECK

AIR

DISTRIBUTOR

AIR GATE

DECK

AIR

DISTRIBUTOR

AIR CONTROL

GATE

DECK

AIR

DISTRIBUTOR

AIR CONTROL

GATE

Содержание Stoner

Страница 1: ...STONER OPERATING INSTRUCTIONS MANUAL Oliver Manufacturing Company Inc Box 512 Rocky Ford Colorado 81067 719 254 7814 Fax 719 254 6371...

Страница 2: ...ng or worn parts Never operate with air chest boot removed Never operate with worn or damaged decks Never use deck as table or workstation Never stand on machine Always wear face and eye protection wh...

Страница 3: ...ONER The Deck The Four Basic Adjustments Feed Rate Tilt Eccentric Speed Air Adjustment V START UP AND OPERATlON lnitial Starting Procedures Stoner Starting Procedures lncreasing Capacity VI IN CASE OF...

Страница 4: ...all times that the stoner is not a cure all for the processor s problems The stoner is a spe cialized piece of machinery designed to do one job very well THE STONER SEPARATES PARTICLES OF A SlMlLAR S...

Страница 5: ...lter screens and cutting the tie wires FOUNDATlON REQUlREMENTS A solid foundation is required for your Oliver Stoner False vibrations from flooring can ruin the separation quality of the machine A six...

Страница 6: ...htly so the belt tension may have to be adjusted When your electrician wires the motor be sure that he connects it so that it will run in the proper direction All shafts motor shaft fan shaft and ecce...

Страница 7: ...iffering weights is widened For this reason the stoner is a very sensitive machine and when operated correctly can produce a very precise separation THE PROCESS OF STRATlFlCATlON Air is used as the se...

Страница 8: ...e difference in weight Higher capacities likewise require greater areas for strat ification Once the material is stratified the vibrating deck begins pushing the heavier layers in contact with the dec...

Страница 9: ...gravity separators based on square feet of relative deck area there is a limit as to the amount of feed flowing to the deck As the feed is increased the stratifying area is also increased The stratif...

Страница 10: ...ING TO THE SIZE OF THE PARTICLES Unlike the gravity separator a stoner produces a two way separation rather than a continuous grade at dis charge Due to this two way separation sizing is not done on a...

Страница 11: ...NER SEPARATION AND THE PROPER USE OF THESE CONTROLS SHOULD BE UNDERSTOOD PRIOR TO ATTEMPTING AN ACTUAL SEPARATION THE DECK The most important part of the stoner is the deck because it is the main sepa...

Страница 12: ...start at the minimum feed rate obtain your required separation then increase the feed rate to the desired capacity TILT Tilt is the difference in the elevation between the high end of the deck and th...

Страница 13: ...nd mixing them with the lighter top layers Too little air will cause the material to appear sluggish and pile up on the high end of the deck With proper air regulation the bed of material will be almo...

Страница 14: ...cross the deck Check the feeding mechanism to insure that you can control the feed rate Finally open and close the air gates Although this does not produce a visible effect on an empty deck changes in...

Страница 15: ...ghter material at the lower edge of the bed will disappear While maintaining a continuous feed and keeping the heavy discharge closed adjust the eccentric speed tilt and air so that the bed is approxi...

Страница 16: ...is shifted back to the proper pattern Continue increasing tilt and eccentric speed alternately until you have the tilt at the maximum amount where you can still maintain the correct bed depth by adju...

Страница 17: ...e pattern across the deck Too much tilt is present when mate rial cannot be made to climb to the high end of the deck Too little tilt is present when you cannot float materi al to the low end of the d...

Страница 18: ...er must be selected that will perform well with a specific product Using the wrong cover will result in poor separation very low capacity and will sometimes cause sufficient damage to the deck that it...

Страница 19: ...adjustments to obtain an optimum separa tion As an additional aid in setting your stoner we have provided some examples of situations that can occur and have listed adjustments which help correct the...

Страница 20: ...through it is time to repair the deck If the deck cover is worn com pletely through there is danger of ruining the undercover which develops the air pattern All Oliver decks with wire overcovers are...

Страница 21: ...the pulleys Loosen the set screws and slip the vari speed pulley off the shaft Slip the new vari speed pulley onto the shaft and tighten the set screws Install the eccentric belt Turn the machine on a...

Страница 22: ...e been built by Oliver Manufacturing Company All machines are serial numbered To insure that you receive the correct parts we must have the serial number of your machine The serial number is located o...

Страница 23: ...clean product free of both heavy and light trash If you have problems with a small percentage of light trash we suggest you contact us about the use of a gravity separator We manufacture both stoners...

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