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September 2016 – Iss. 1 

2. If the lamp fails to start the charge cycle, briefly connect a 9 volt battery to the 
charge points with the positive of the battery to the marked positive connection on 

the lamp. The caplamp should flash once when the battery is connected. Then connect 

the battery to the charger to begin a full charge cycle.  
(reverse connecting the 9 volt battery will not damage the lamp). 

 

NOTE: THE BATTERY IS TRANSPORTED IN A PARTIALLY CHARGED 

CONDITION – EVERY LAMP MUST BE FULLY CHARGED BEFORE FIRST USE. 

 
 

 

Battery charging 

 

1.

 

Every lamp should be charged for 12-24 hours before first use. 

2.

 

After a working shift, the battery should be placed on the charger, following the 
instructions  included  with  the  charger,  and  left  to  charge.    The  charger 

automatically switches off when the battery is completely charged. 

 

 

 

Storage of lamp 

The lamp can be stored for up to 6 months from receipt. All lamps should be given a 

24-hour  boost  charge  at  6-monthly  intervals  until  use,  where  they  should  again  be 
fully charged before being placed into regular service. 

 

Recommended storage temperature: 0

o

C to 27

o

C. 

 

 
WARNING: 

The lamp should only be charged on EnerSys approved chargers.  

For charger information and how to convert existing chargers software and charging 
contacts to charge-cradle, please consult the Caplamp Charger Manual. 

 

 
OPERATION

 

The lamp is turned on and operated by pressing the button on the side of the lamp. 
While  the  exact  operation  will  vary  depending  on  application,  the  standard  lighting 

sequence operation will follow this pattern; 

 

 

 
 

 

 
 

1. Lamp turns on 

2. Normal working light 

3. Boost Light 

4. Lamp turns off.

 

 

 

As the battery voltage declines, the intelligent software will reduce the power to the 

LED Lights in order to increase operating time. If light output falls, the lamp should be 
placed on charge as soon as possible. 

 

 
Recharging the DLi Caplamp 

There is a multi-stage charging system for DLi caplamp batteries. Each lamp position 
has its own microprocessor controlled PCB with LED indicators to show mode of 

charge and battery charge condition. A 5.0v USB system is also available. Both are 

described in the following section. 

 

Содержание DLi

Страница 1: ...ibility involving its selection application service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform...

Страница 2: ...mer cut out p5 Recharging via USB charger p5 Repairing the DLi caplamp p6 Operating the lamp p6 Replacing battery and LEDs p6 Replaceable parts p6 Lens glass Bezel ring p6 Cap clip p6 Button switch p6...

Страница 3: ...the art LEDs to give an optimal lighting pattern The caplamp consists of an outer polycarbonate shell switch cap clip glass face and charge connections Charging is achieved via the two charge points o...

Страница 4: ...use where they should again be fully charged before being placed into regular service Recommended storage temperature 0o C to 27o C WARNING The lamp should only be charged on EnerSys approved chargers...

Страница 5: ...and Red LEDs on Stage 3 Battery is fully charged Green LED on with Red flashing every 5 seconds Stage 4 A watchdog time out has occurred before battery was fully Watchdog timer cut out If a watchdog...

Страница 6: ...el Replace with a new bezel taking care to ensure that the logo is at the top of the lamp Replace the screws but do not over tighten The Bezel should be replaced if the glass is cracked or damaged rep...

Страница 7: ...anyard possible Depending upon local regulations the user may chose simply to attach the lamp to the helmet via a lanyard or the lamp to helmet to user as indicated in the pictures below Mines may cho...

Страница 8: ...s List DLi cordless caplamp M263051 Bezel and Glass Assembly M202921 Cap Clip M210344 Cap clip screw repair kit M210445 Short Lanyard M253343 Long Lanyard M253243 Bezel screw Allen key M237642 Capclip...

Страница 9: ...charger output is correct b Check charger functionality including connections c Check battery connections at the back of the lamp d Make sure the connections between headpiece and battery are good e...

Страница 10: ...the ATEX symbol are to be used in a hazardous area Detail IECEx ATEX Certificate number IECEx SIR 13 0093X Sira 13ATEX2259X Certification code Ex ia I Ma En60079 35 1 Ex ia I Ma En60079 35 1 Other mar...

Страница 11: ...he cap lights shall not be used in areas where a high fluid flow over the plastic surfaces may occur for example in the case of a ruptured process pipe or compressed air pipe 9 The caplamp is manufact...

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