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10

Dismantling
10

Perform steps 4-7 "Changing
springs" on page 9.

Loosen the bush head, on top of the

cartridge tube, with tool 1797-01.

Lift up the damper rod assembly

and drain the oil.

Pull up the scraper with a screw-

driver, release and remove the circlip.

11

CAUTION!

The fork legs have two fixed and
one sliding bushing. Be very care-
ful when disassembling the fork
legs.

Fasten the fork leg horizontally with
soft jaws in a vice.
  Use a hot air gun to warm up the
outer leg where the bushings are
located.

The first bushings is located at the

bottom end of the outer leg, the sec-
ond approximately 150 mm further
up the leg.
  Between them is a sleeve to main-
tain the distance.

12

Use the special tool 1702-02 to
remove the bushings.

Install the tool in the top of the in-

ner steel leg.

Screw the top cap onto the tool and

install the cap in the outer leg.

Rotate the tool to press out the

bushings.

If tool 1702-02 not is avaliable push

the inner steel leg to the bottom and
then pull it back quickly, so that the
fork is topping out hard.

Repeat this procedure until the seal

and the bushings can be pulled out
from the outer leg.

1702-02

15o mm

1797-01

10

11

12

13

14

15

Содержание FG 012 GasGas

Страница 1: ...1 Owners manual hlins motocross front forks FG 012 GasGas Including Setting up your bike Fine tuning Service the fork General handling set up Technical info Spare parts tools...

Страница 2: ...garding proper installation procedures contact an hlins dealer or other qualified person 3 The vehicle service manual must be referred to when installing the hlins front fork hlins products are subjec...

Страница 3: ...an any other brand over 80 titles A well equipped network of author ised hlins service centres around the world with specially trained me chanics can help you with person ally tuned settings service r...

Страница 4: ...ou some ba sic guidelines how to set up your bike with your new hlins front fork However remember that the front fork is just one part of your motorcy cle and to get the fork to work prop erly the who...

Страница 5: ...experience excessive bottoming or that the bike feels much tostiffandsuspensiontravelisnotfully used harder softerthannormalsprings may be needed for the track you are testing on Consult your hlins de...

Страница 6: ...vement go back to what you started with and double check to be sure Payattentiontochangesincon ditions like tires temperatures etc In general compression damping changes should be used to influence th...

Страница 7: ...e compression damping Decrease the spring preload Clean the oil seals and scrapers Use hlins grease 148 01 for regreasing F Canhandlethefirstinaseriesofbumps but feels hard after a few more bumps Fron...

Страница 8: ...screw the top cap use a 24 mm wrench 2 Put a box under the front wheel so that the springs are visible Remove the top cap from the damper rod extender Use a 16 and 24 mm wrench Remove the spring suppo...

Страница 9: ...ort the preload washer and the spring For free spring length see technical information on page 13 7 NOTE Closing the compression and the rebound valves will keep the damper rod extended making it easi...

Страница 10: ...gs are located The first bushings is located at the bottom end of the outer leg the sec ond approximately 150 mm further up the leg Between them is a sleeve to main tain the distance 12 Use the specia...

Страница 11: ...rder on the bench Inspect all parts for wear and damage replace if necessary Clean all parts thoroughly Assemble the compression valve Assembling 16 Apply a thin layer of hlins green grease 148 01 on...

Страница 12: ...topcapandthelocknut Tighten the top cap and the lock nut against each other use a 16 and 24 mm wrench Fit the fork legs on the motorcycle For tightening torques please see your bike s work shop manual...

Страница 13: ...evel See mounting instruction for recommended oil level Adjustment range 90 130 mm CAUTION Use only hlins high performance front fork fluid No 5 1305 01 Loctite glue 542 for fork bottom thread and car...

Страница 14: ...9 02021 01 4 Bushing lower 10 02325 01 2 Sleeve 11 02332 03 2 Cover Sticker hlins 12 01552 01 2 Washer 13 02336 01 2 Seal 14 02015 01 2 Circlip 15 02014 01 2 Scraper 17 02339 01 2 Cylinder tube cartri...

Страница 15: ...27 02322 01 2 Spring 28 02320 03 2 Piston holder 29 00530 18 8 Shim washer see spec card notes 30 01149 01 6 Wave washer see spec card notes 31 Shims see spec card notes 32 02335 01 2 Rebound piston...

Страница 16: ...ex More info www ohlins com The ultimate suspension site Find out everything about your suspension Download mounting instructions manuals and brochures And a lot more hlins Racing AB Box 722 S 194 27...

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