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4

F

Spring preload is adjusted with spacers,
see “Preload adjustment“ on page 8.
Maximum allowed spring preload is
13 mm.
If you need to preload the springs more
than 13 mm, we recommend you to
change to a “stiffer“ spring.

Checking rear static sag

A

Put your bike on a stand. Arrange the
stand so that the rear wheel is off the
ground and the rear suspension fully
extended.

B

Measure the distance between the
rear wheel axle and a point near the
rear end of the seat, for example a
seat bolt, fig 4 distance A.
Make a note of the measurement.

C

Remove the stand. With the wheels
on the ground measure the distance
again, fig 4 distance B.
The difference of the two measure-
ments is the static sag.

NOTE!

Refer to mounting instruction for
more specific set-up data.

D

The static sag should be 45 

±

10 mm.

E

If the static sag is 

less

 than 35 mm,

you need to reduce spring preload.
If the static sag is 

more

 than 55 mm,

you need to increase spring preload.

F

Adjust the spring preload according to
your rear shock mounting instruction.

1

.

The compression adjuster is lo-
cated at the bottom of the fork leg.

Compression adjuster

3.
Spring preload is adjusted with
washers and optional springs are
available.

Preload adjustment

2.
The rebound adjuster at the top of
the fork leg.

Rebound adjuster

Setting up the bike

We would like to give you some ba-
sic guidelines how to set up your bike
with your new Öhlins front fork.

However, remember that the front

fork is just one part of your motorcy-
cle and to get the fork to work prop-
erly the whole motorcycle has to be
set up according to standards.

Please follow the instructions below,

see also your bike’s work shop
manual.

Your new front fork is dialled-in to

the Öhlins recommended settings for
your bike. The same goes for the rear
shock absorber if you are using an
Öhlins unit.

All settings are based on a bike and

a rider of normal weight.

Depending on your own and your

bike’s actual weight minor differ-
ences, between the Öhlins recom-
mended settings and the settings
you achieve, may occur. Therefore,
it is always wise to start the setting
up by checking!

The sag effects not just only the sus-

pension but also the rake of the front
fork and therefore the overall behav-
iour of the bike.

Checking front static sag

A

Put your bike on a stand.
Arrange the stand so that the front
wheel is off the ground and the front
fork fully extended.

B

Measure the distance between the
upper fork crown and the front wheel
axle, fig 4 distance A. Make a note of
the measurement.

C

Remove the stand. With the wheels
on the ground measure the distance
again, fig 4 distance B.
The difference of the two measure-
ments is the static sag.

D

The static sag should be 30 

±

 10 mm.

E

If the static sag is 

less

 than 20 mm,

you need to reduce spring preload.
If the static sag is

 more

 than 40 mm,

you need to increase spring preload.

Содержание FG 012 GasGas

Страница 1: ...1 Owners manual hlins motocross front forks FG 012 GasGas Including Setting up your bike Fine tuning Service the fork General handling set up Technical info Spare parts tools...

Страница 2: ...garding proper installation procedures contact an hlins dealer or other qualified person 3 The vehicle service manual must be referred to when installing the hlins front fork hlins products are subjec...

Страница 3: ...an any other brand over 80 titles A well equipped network of author ised hlins service centres around the world with specially trained me chanics can help you with person ally tuned settings service r...

Страница 4: ...ou some ba sic guidelines how to set up your bike with your new hlins front fork However remember that the front fork is just one part of your motorcy cle and to get the fork to work prop erly the who...

Страница 5: ...experience excessive bottoming or that the bike feels much tostiffandsuspensiontravelisnotfully used harder softerthannormalsprings may be needed for the track you are testing on Consult your hlins de...

Страница 6: ...vement go back to what you started with and double check to be sure Payattentiontochangesincon ditions like tires temperatures etc In general compression damping changes should be used to influence th...

Страница 7: ...e compression damping Decrease the spring preload Clean the oil seals and scrapers Use hlins grease 148 01 for regreasing F Canhandlethefirstinaseriesofbumps but feels hard after a few more bumps Fron...

Страница 8: ...screw the top cap use a 24 mm wrench 2 Put a box under the front wheel so that the springs are visible Remove the top cap from the damper rod extender Use a 16 and 24 mm wrench Remove the spring suppo...

Страница 9: ...ort the preload washer and the spring For free spring length see technical information on page 13 7 NOTE Closing the compression and the rebound valves will keep the damper rod extended making it easi...

Страница 10: ...gs are located The first bushings is located at the bottom end of the outer leg the sec ond approximately 150 mm further up the leg Between them is a sleeve to main tain the distance 12 Use the specia...

Страница 11: ...rder on the bench Inspect all parts for wear and damage replace if necessary Clean all parts thoroughly Assemble the compression valve Assembling 16 Apply a thin layer of hlins green grease 148 01 on...

Страница 12: ...topcapandthelocknut Tighten the top cap and the lock nut against each other use a 16 and 24 mm wrench Fit the fork legs on the motorcycle For tightening torques please see your bike s work shop manual...

Страница 13: ...evel See mounting instruction for recommended oil level Adjustment range 90 130 mm CAUTION Use only hlins high performance front fork fluid No 5 1305 01 Loctite glue 542 for fork bottom thread and car...

Страница 14: ...9 02021 01 4 Bushing lower 10 02325 01 2 Sleeve 11 02332 03 2 Cover Sticker hlins 12 01552 01 2 Washer 13 02336 01 2 Seal 14 02015 01 2 Circlip 15 02014 01 2 Scraper 17 02339 01 2 Cylinder tube cartri...

Страница 15: ...27 02322 01 2 Spring 28 02320 03 2 Piston holder 29 00530 18 8 Shim washer see spec card notes 30 01149 01 6 Wave washer see spec card notes 31 Shims see spec card notes 32 02335 01 2 Rebound piston...

Страница 16: ...ex More info www ohlins com The ultimate suspension site Find out everything about your suspension Download mounting instructions manuals and brochures And a lot more hlins Racing AB Box 722 S 194 27...

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