Ohio Medical Corporation SM30B Скачать руководство пользователя страница 8

8     255548 Rev.1

2.3.2 Obligations of the operator

2.3.2.1 Safety-conscious working

• 

Only operate the aggregate in a technically fl awless 
condition and in accordance with the provisions, safety 
precautions and warnings included in these operating 
instructions.

• 

Ensure and verify compliance with:

−  intended use

−  legal or other safety and accident prevention 

regulations

−  safety regulations applying to handling hazardous 

substances

−  applicable standards and guidelines of the respective 

country of operation

• 

Provide for protective equipment.

2.3.2.2 Staff  qualifi cation

• 

Ensure that staff  involved in aggregate operation has 
read and understood these operating instructions 
and all applicable documents, particularly all safety, 
maintenance and servicing information, prior to 
starting work.

• Defi ne clear roles and responsibilities and arrange for 

staff  monitoring.

• 

All works must only be carried out by technically 
qualifi ed staff :

−  assembly, servicing, maintenance works

−  works on electrical equipment

• Staff  undergoing training must only work on the 

aggregate under the supervision of technically qualifi ed 
staff .

2.3.2.3 Safety devices

• 

Provide for the following safety devices and ensure their 
proper functioning:

−  for hot, cold and moving parts: on-site protection 

against contact with the aggregate

−  when electrostatic charging is likely to occur: provide 

for grounding

2.3.2.4 Warranty

• 

During the warranty period, conversion works, repairs 
and modifi cations are subject to approval by the 
manufacturer.

• 

Use original parts or parts approved by the 
manufacturer only.

• 

All warranty and damage claims will expire in case of 
nonobservance of these operating instructions.

2.3.3 Obligations of the staff 

• 

Notes attached to the aggregate must be observed and 
kept legible, e.g. arrows indicating the direction of 
rotation, symbols indicating fl uid connections.

• 

Guards for protection against contact with hot, cold and 
moving parts must not be removed during operation.

• 

If required, use protective equipment.

• 

Do not expose parts of the body to the vacuum.

• 

Works on the aggregate must only be carried out at 
standstill.

• 

Prior to carrying out any assembly or maintenance 
works, de-energize the motor and protect it against 
restart.

• 

Having completed all works on the aggregate, duly 
reassemble the safety devices.

2.4 Residual risks

Long and loose hair may become entangled in the 
protective covers of the motor and the shaft  coupling.

▶ Wear a hairnet!

Risk of injuries caused by fl ying objects, which were 
inserted in the openings of the motor fan cover or in the 
openings of the coupling protection!

▶ Do not insert any objects!

Risk of burns/scalds when getting in contact with hot 
surfaces or hot media!

▶ Do not touch!

▶ Wear protective gloves!

Risk of injuries caused by operating liquid escaping from 
a defective mechanical seal!

▶ Shut down the pump!

▶ Repair the pump!

2.5 Special risks

2.5.1 Potentially explosive area

(→ ATEX additional instructions)

2.5.2 Dangerous media to be pumped

• 

When dealing with dangerous media to be pumped 
(e.g. hot, infl ammable, explosive, toxic, hazardous 
to health), observe the safety regulations applying to 
handling hazardous substances.

• 

Use protective equipment when carrying out any works 
on the aggregate.

WA R N I N G

Содержание SM30B

Страница 1: ...ng Vacuum Pumps It is imperative to read the operating instructions prior to commissioning This document as well as all documents included in the appendix is not subject to any update service Subject...

Страница 2: ...4 5 2 2 Fixing aggregate 15 5 3 Set up without foundation 15 5 4 Set up on level surface frame 15 5 5 Planning pipe system 15 5 5 1 Dimensioning supports and connections 15 5 5 2 Specifying nominal di...

Страница 3: ...s for heat dissipation 30 9 2 10 Tightening torques 30 9 3 Conical pipe fittings 31 9 4 Permissible forces acting on pump nozzles 31 9 5 Preserving agents 31 9 5 1 Preservation filling volumes 31 9 6...

Страница 4: ...to third parties requires written approval of the manufacturer This also applies to the duplication or transfer of excerpts of these operating instructions and to the transfer of these operating inst...

Страница 5: ...ns and regulations related to the system Qualified staff assembler Read observe and adhere to these operating instructions and all applicable documents particularly the safety precautions and warnings...

Страница 6: ...uries or death by electric shock Instruction for action 1 2 Multi step instruction for action Pre requisite Cross reference Information note Tab 4 Symbols and meaning 1 4 Terminology Term Meaning Pump...

Страница 7: ...gainst overload When delivering solid laden liquids observe the solid content limit values General technical data page 28 Do not combine multiple limit values Operating limits page 28 Prevent sudden p...

Страница 8: ...l parts or parts approved by the manufacturer only All warranty and damage claims will expire in case of nonobservance of these operating instructions 2 3 3 Obligations of the staff Notes attached to...

Страница 9: ...55 55 1 2 3 1 Series 2 Size 3 Material design code Tab 6 Pump type code example 3 2 General description The pumps of the SM series are horizontal single stage liquid ring vacuum pumps with radial inle...

Страница 10: ...rinks during each rotation 1 Suction opening 2 Pressure opening 3 Liquid ring Fig 4 Functional principle of liquid ring vacuum pumps The arrangement of suction and pressure openings in the inter casin...

Страница 11: ...e following figures Do not stand under suspended loads Fig 5 Attaching lifting gear to the aggregate Lift the aggregate accordingly 4 2 Storage Pumps aggregates treated by the factory have been provid...

Страница 12: ...ss water connection by means of blank flanges screw plugs Fill in preserving agent into the open inlet nozzle Observe the filling volumes Filling volumes preservation page 31 Plug the inlet nozzle wit...

Страница 13: ...on pressure and operating liquid connection UB using transport or sealing covers Plug all drainage bores Ue with screw plugs 4 4 Removing preserving agent Only required for aggregates treated with pre...

Страница 14: ...dead weight of the aggregate and all operating forces adequate aggregate stability with concrete foundation standard concrete of strength class B 25 5 1 5 Removing preserving agent If the aggregate is...

Страница 15: ...ing the hexagon nut 2 Tighten the hexagon nut 1 Tightening torques page 30 Use the integrated spirit level to check whether the aggregate is level end to end and side to side with a maximum allowable...

Страница 16: ...t the motor side 5 6 Connecting pipes 5 6 1 Providing for clean piping Risk of material damage caused by aggregate contamination Make sure the inside of the aggregate is kept free of contamination 1 C...

Страница 17: ...eas ATEX additional instructions 6 1 Preparations for commissioning 6 1 1 Identifying pump type Identify the pump type Nameplate page 9 Pump types vary e g with regard to material suction capacity typ...

Страница 18: ...le temperature of the medium to be pumped 1 Open the pressure side fitting 2 Ventilation port if available open the fitting 3 Switch on the motor 4 Operating liquid open the fitting R I SK OF E L E C...

Страница 19: ...the permissible operating liquid temperature Operating limits page 28 Fig 13 Closed circulation cooling Observe the permissible operating liquid temperature Operating limits page 28 Pos Meaning S Suc...

Страница 20: ...by aggregate Stand by aggregate filled Operate the stand by aggregate at least once per week 7 Maintenance and servicing For aggregates in potentially explosive areas ATEX additional instructions A qu...

Страница 21: ...ainst corrosion and deposits Within this context certain water quality standards must be met Operating liquid page 29 When using operating liquids other than water please contact the manufacturer DA N...

Страница 22: ...mechanical seal 047 off the impeller hub 230 Push the stationary unit of the mechanical seal 047 out of the shaft sealing casing 441 5 Disassembly of valve flap 746 Loosen the hexagon head screw 901 1...

Страница 23: ...ring stack 950 individual discs alternately strung together SM30B 8x individual discs onto the long thread side of the impeller screw 906 and lubricate with grease Molykote Screw the impeller screw 90...

Страница 24: ...to the long thread side of the impeller screw 906 and coat with grease Molykote Screw the impeller screw 906 with the disc spring stack 950 into the motor shaft Apply a thin layer of grease Molykote t...

Страница 25: ...outlet nozzle opposite the motor feet Force the pump casing 101 into the shaft sealing casing 441 SM55 75B only Fasten the pump casing 101 to the shaft sealing casing 441 using hexagon head screws 90...

Страница 26: ...ect Cause Solution Motor does not start Motor One phase of the power supply is interrupted Check the power supply check the motor Two phases of the power supply are interrupted Check the power supply...

Страница 27: ...the pump clean it Internal components are subject to wear Replace the affected components Worn out control valve Replace the control valve Worn out shaft sealing Replace the shaft sealing Amount of d...

Страница 28: ...ard values For deviating data please consult the manufacturer 9 2 1 Weight Type Flange version Weight lb Motor Size SM30B 90 SM55B 148 100L SM75B 183 112M SM100B 245 132S M SM200B 360 160M SM250B 342...

Страница 29: ...nce e g www schweitzer chemie de to provide adequate corrosion protection 9 2 4 2 Other operating liquids When using operating liquids other than water please contact the manufacturer C AU T ION C AU...

Страница 30: ...N GJL 250 CuZn Size Property class Tightening torque Nm M 6 8 8 8 5 M 8 8 8 12 M 10 8 8 25 M 12 8 8 40 M 16 8 8 90 Tab 26 Tightening torques for screws in cast iron casings 9 2 10 3 Stainless steel sc...

Страница 31: ...DN 50 140 430 DN 65 20 550 Tab 31 Permissible forces acting on pump nozzles 9 5 Preserving agents Rivolta preserving agent recommended or comparable products Type of storage Period of storage months...

Страница 32: ...formity 10 3 Dimensional drawing SM30B Fig 16 Dimensional drawing SM30B MODEL HZ MOTOR SIZE h3 u1 u2 q w z z2 A AB B BB C H HA HD SM30B 50 60 90 6 7 2 4 3 2 9 6 9 16 1 14 8 5 5 6 7 4 9 6 1 2 2 3 5 4 9...

Страница 33: ...eal 101 Pump casing 137 Inter casing 230 Impeller 411 1 Sealing ring 441 Shaft sealing casing 550 1 550 3 Washer 561 1 Grooved pin 598 Steel sheet 746 Valve flap 800 Motor 901 1 Hexagon head screw 902...

Страница 34: ...4 0 5 10 12 SM75B 50 60 112M 11 3 12 9 2 5 11 7 1 8 9 21 7 18 7 7 5 8 9 5 5 7 0 2 8 4 4 6 11 12 6 SM100B 50 60 132S 132M 12 3 12 9 2 4 11 6 7 9 11 4 27 1 23 9 8 5 10 1 5 5 7 0 8 6 4 3 5 2 7 12 6 16 8...

Страница 35: ...eal 101 Pump casing 137 Inter casing 230 Impeller 411 1 Sealing ring 412 O ring 441 Shaft sealing casing 550 1 Washer 561 1 Grooved pin 598 Steel sheet 746 Valve flap 800 Motor 900 Screw 901 1 901 3 H...

Страница 36: ...Pump casing 137 Inter casing 230 Impeller 411 1 Sealing ring 412 O ring 441 Shaft sealing casing 550 1 Washer 561 1 Grooved pin 598 Steel sheet 746 Valve flap 800 Motor 901 2 Hexagon head screw 903 1...

Страница 37: ...12 2 28 3 28 3 10 12 6 8 3 10 2 4 1 6 3 9 16 2 6 20 2 SM250B 50 160M 14 2 12 8 32 5 28 9 10 12 6 8 3 10 2 4 1 6 3 9 16 2 6 20 2 60 160L 14 2 12 8 32 5 28 9 10 12 6 10 12 4 1 6 3 9 16 2 6 20 2 Tab 44...

Страница 38: ...230 Impeller 400 Flat gasket 411 Sealing ring 412 O ring 441 Shaft sealing casing 550 1 Washer 561 1 Grooved pin 598 Steel sheet 723 Threaded flange 746 Valve flap 800 Motor 900 Screw 901 3 Hexagon he...

Страница 39: ...ial safety precautions The following safety precautions must be observed when handling the pump aggregate __________________________________________________________________________________________ ___...

Страница 40: ...ical Corporation This document contains information that is proprietary and confidential to Ohio Medical Corporation Use of this information is under license from Ohio Medical Corporation Any use othe...

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