Ohio Medical Corporation SM30B Скачать руководство пользователя страница 7

7     255548 Rev.1

2 Safety

 Th

  e manufacturer does not accept liability for 

damage resulting from non-observance of the overall 
documentation.

2.1 Intended use

• 

Observe all provisions included in the operating 
instructions.

• 

Observe all safety instructions.

• 

Comply with inspection and maintenance intervals.

• 

Use the aggregate exclusively for delivery of the 
permissible media to be pumped  (→ General technical 
data, page 28).

• 

Operate the aggregate with permissible operating liquid 
only (→ General technical data, page 28).

• 

Observe the operating limits (→ Operating limits, page 
28).

• 

Prevent dry running:

−  Th

  e sealing rings of the mechanical seals will be 

damaged within only few seconds.

−  Ensure that the aggregate is only operated with 

suffi

  cient operating liquid, never without operating 

liquid.

• Prevent 

cavitation:

−  Install a vacuum check valve.

−  Comply with the temperature limits of the operating 

liquid and the medium to be pumped.

−  Observe the limit values for inlet pressure and 

pressure diff erence.

−  Do not operate the pump when the fi tting in the 

suction pipe is closed.

• Prevent 

overheating:

− Do not operate the aggregate when fi ttings are closed.

• 

Prevent motor damage:

−  Observe the maximum fl ow rate for delivery of 

liquids.

−  Observe the switching frequency of the aggregate.

−  Th

  e motor protection switch must not be set to a 

value above nominal current.

• 

Any use other than the intended use must be agreed 
with the manufacturer.

2.2 Potential misuse

• 

Observe the operating limits of the aggregate 
concerning temperature, pressure, speed, density and 
viscosity (→ Operating limits, page 28).

• Th

  e higher the density of the operating liquid, the 

higher the motor power consumption. Observe the 
permissible density to protect the aggregate against 
overload.

• 

When delivering solid laden liquids, observe the solid 
content limit values (→ General technical data, page 28).

• 

Do not combine multiple limit values (→ Operating 
limits, page 28).

• 

Prevent sudden pressure changes of the gas to be 
extracted.

• 

Prevent sudden temperature changes of the gas to be 
extracted or operating liquid.

• 

Do not use in rooms where explosive gases may 
be present unless the aggregate has been expressly 
intended for such purpose.

• 

Do not extract, deliver or compact explosive, 
infl ammable, aggressive or toxic media unless the 
aggregates have been expressly intended for such 
purpose.

• 

Unauthorized opening of the aggregate results in the 
forfeiture of any and all claims for defects.

2.3 General safety instructions

 Th

  e following provisions must be observed prior to 

executing any works.

2.3.1 Product safety

Th

  e pump/aggregate has been designed in accordance with 

state-of-the-art technology and the generally acknowledged 
rules on safety. Yet, operation of this pump/aggregate may 
present a threat to the life or physical health of the user 
or  third parties and impair the pump/aggregate and other 
property.

• 

Only operate the pump/aggregate in a technically 
fl awless condition and in accordance with the 
provisions, safety precautions and warnings included in 
these operating instructions.

• 

Keep these operating instructions as well as all supplied 
documents complete and legible and ensure that they 
can be accessed by staff  at all times.

• 

Refrain from any operating methods which may put 
staff  or uninvolved third parties at risk.

• 

In case of defects having safety implications: shut down 
the aggregate immediately and consult the person in 
charge to rectify the defect.

• 

In addition to the overall documentation, all legal or 
other safety and accident prevention regulations as 
well as all applicable standards and guidelines of the 
respective country of operation must be observed.

Содержание SM30B

Страница 1: ...ng Vacuum Pumps It is imperative to read the operating instructions prior to commissioning This document as well as all documents included in the appendix is not subject to any update service Subject...

Страница 2: ...4 5 2 2 Fixing aggregate 15 5 3 Set up without foundation 15 5 4 Set up on level surface frame 15 5 5 Planning pipe system 15 5 5 1 Dimensioning supports and connections 15 5 5 2 Specifying nominal di...

Страница 3: ...s for heat dissipation 30 9 2 10 Tightening torques 30 9 3 Conical pipe fittings 31 9 4 Permissible forces acting on pump nozzles 31 9 5 Preserving agents 31 9 5 1 Preservation filling volumes 31 9 6...

Страница 4: ...to third parties requires written approval of the manufacturer This also applies to the duplication or transfer of excerpts of these operating instructions and to the transfer of these operating inst...

Страница 5: ...ns and regulations related to the system Qualified staff assembler Read observe and adhere to these operating instructions and all applicable documents particularly the safety precautions and warnings...

Страница 6: ...uries or death by electric shock Instruction for action 1 2 Multi step instruction for action Pre requisite Cross reference Information note Tab 4 Symbols and meaning 1 4 Terminology Term Meaning Pump...

Страница 7: ...gainst overload When delivering solid laden liquids observe the solid content limit values General technical data page 28 Do not combine multiple limit values Operating limits page 28 Prevent sudden p...

Страница 8: ...l parts or parts approved by the manufacturer only All warranty and damage claims will expire in case of nonobservance of these operating instructions 2 3 3 Obligations of the staff Notes attached to...

Страница 9: ...55 55 1 2 3 1 Series 2 Size 3 Material design code Tab 6 Pump type code example 3 2 General description The pumps of the SM series are horizontal single stage liquid ring vacuum pumps with radial inle...

Страница 10: ...rinks during each rotation 1 Suction opening 2 Pressure opening 3 Liquid ring Fig 4 Functional principle of liquid ring vacuum pumps The arrangement of suction and pressure openings in the inter casin...

Страница 11: ...e following figures Do not stand under suspended loads Fig 5 Attaching lifting gear to the aggregate Lift the aggregate accordingly 4 2 Storage Pumps aggregates treated by the factory have been provid...

Страница 12: ...ss water connection by means of blank flanges screw plugs Fill in preserving agent into the open inlet nozzle Observe the filling volumes Filling volumes preservation page 31 Plug the inlet nozzle wit...

Страница 13: ...on pressure and operating liquid connection UB using transport or sealing covers Plug all drainage bores Ue with screw plugs 4 4 Removing preserving agent Only required for aggregates treated with pre...

Страница 14: ...dead weight of the aggregate and all operating forces adequate aggregate stability with concrete foundation standard concrete of strength class B 25 5 1 5 Removing preserving agent If the aggregate is...

Страница 15: ...ing the hexagon nut 2 Tighten the hexagon nut 1 Tightening torques page 30 Use the integrated spirit level to check whether the aggregate is level end to end and side to side with a maximum allowable...

Страница 16: ...t the motor side 5 6 Connecting pipes 5 6 1 Providing for clean piping Risk of material damage caused by aggregate contamination Make sure the inside of the aggregate is kept free of contamination 1 C...

Страница 17: ...eas ATEX additional instructions 6 1 Preparations for commissioning 6 1 1 Identifying pump type Identify the pump type Nameplate page 9 Pump types vary e g with regard to material suction capacity typ...

Страница 18: ...le temperature of the medium to be pumped 1 Open the pressure side fitting 2 Ventilation port if available open the fitting 3 Switch on the motor 4 Operating liquid open the fitting R I SK OF E L E C...

Страница 19: ...the permissible operating liquid temperature Operating limits page 28 Fig 13 Closed circulation cooling Observe the permissible operating liquid temperature Operating limits page 28 Pos Meaning S Suc...

Страница 20: ...by aggregate Stand by aggregate filled Operate the stand by aggregate at least once per week 7 Maintenance and servicing For aggregates in potentially explosive areas ATEX additional instructions A qu...

Страница 21: ...ainst corrosion and deposits Within this context certain water quality standards must be met Operating liquid page 29 When using operating liquids other than water please contact the manufacturer DA N...

Страница 22: ...mechanical seal 047 off the impeller hub 230 Push the stationary unit of the mechanical seal 047 out of the shaft sealing casing 441 5 Disassembly of valve flap 746 Loosen the hexagon head screw 901 1...

Страница 23: ...ring stack 950 individual discs alternately strung together SM30B 8x individual discs onto the long thread side of the impeller screw 906 and lubricate with grease Molykote Screw the impeller screw 90...

Страница 24: ...to the long thread side of the impeller screw 906 and coat with grease Molykote Screw the impeller screw 906 with the disc spring stack 950 into the motor shaft Apply a thin layer of grease Molykote t...

Страница 25: ...outlet nozzle opposite the motor feet Force the pump casing 101 into the shaft sealing casing 441 SM55 75B only Fasten the pump casing 101 to the shaft sealing casing 441 using hexagon head screws 90...

Страница 26: ...ect Cause Solution Motor does not start Motor One phase of the power supply is interrupted Check the power supply check the motor Two phases of the power supply are interrupted Check the power supply...

Страница 27: ...the pump clean it Internal components are subject to wear Replace the affected components Worn out control valve Replace the control valve Worn out shaft sealing Replace the shaft sealing Amount of d...

Страница 28: ...ard values For deviating data please consult the manufacturer 9 2 1 Weight Type Flange version Weight lb Motor Size SM30B 90 SM55B 148 100L SM75B 183 112M SM100B 245 132S M SM200B 360 160M SM250B 342...

Страница 29: ...nce e g www schweitzer chemie de to provide adequate corrosion protection 9 2 4 2 Other operating liquids When using operating liquids other than water please contact the manufacturer C AU T ION C AU...

Страница 30: ...N GJL 250 CuZn Size Property class Tightening torque Nm M 6 8 8 8 5 M 8 8 8 12 M 10 8 8 25 M 12 8 8 40 M 16 8 8 90 Tab 26 Tightening torques for screws in cast iron casings 9 2 10 3 Stainless steel sc...

Страница 31: ...DN 50 140 430 DN 65 20 550 Tab 31 Permissible forces acting on pump nozzles 9 5 Preserving agents Rivolta preserving agent recommended or comparable products Type of storage Period of storage months...

Страница 32: ...formity 10 3 Dimensional drawing SM30B Fig 16 Dimensional drawing SM30B MODEL HZ MOTOR SIZE h3 u1 u2 q w z z2 A AB B BB C H HA HD SM30B 50 60 90 6 7 2 4 3 2 9 6 9 16 1 14 8 5 5 6 7 4 9 6 1 2 2 3 5 4 9...

Страница 33: ...eal 101 Pump casing 137 Inter casing 230 Impeller 411 1 Sealing ring 441 Shaft sealing casing 550 1 550 3 Washer 561 1 Grooved pin 598 Steel sheet 746 Valve flap 800 Motor 901 1 Hexagon head screw 902...

Страница 34: ...4 0 5 10 12 SM75B 50 60 112M 11 3 12 9 2 5 11 7 1 8 9 21 7 18 7 7 5 8 9 5 5 7 0 2 8 4 4 6 11 12 6 SM100B 50 60 132S 132M 12 3 12 9 2 4 11 6 7 9 11 4 27 1 23 9 8 5 10 1 5 5 7 0 8 6 4 3 5 2 7 12 6 16 8...

Страница 35: ...eal 101 Pump casing 137 Inter casing 230 Impeller 411 1 Sealing ring 412 O ring 441 Shaft sealing casing 550 1 Washer 561 1 Grooved pin 598 Steel sheet 746 Valve flap 800 Motor 900 Screw 901 1 901 3 H...

Страница 36: ...Pump casing 137 Inter casing 230 Impeller 411 1 Sealing ring 412 O ring 441 Shaft sealing casing 550 1 Washer 561 1 Grooved pin 598 Steel sheet 746 Valve flap 800 Motor 901 2 Hexagon head screw 903 1...

Страница 37: ...12 2 28 3 28 3 10 12 6 8 3 10 2 4 1 6 3 9 16 2 6 20 2 SM250B 50 160M 14 2 12 8 32 5 28 9 10 12 6 8 3 10 2 4 1 6 3 9 16 2 6 20 2 60 160L 14 2 12 8 32 5 28 9 10 12 6 10 12 4 1 6 3 9 16 2 6 20 2 Tab 44...

Страница 38: ...230 Impeller 400 Flat gasket 411 Sealing ring 412 O ring 441 Shaft sealing casing 550 1 Washer 561 1 Grooved pin 598 Steel sheet 723 Threaded flange 746 Valve flap 800 Motor 900 Screw 901 3 Hexagon he...

Страница 39: ...ial safety precautions The following safety precautions must be observed when handling the pump aggregate __________________________________________________________________________________________ ___...

Страница 40: ...ical Corporation This document contains information that is proprietary and confidential to Ohio Medical Corporation Use of this information is under license from Ohio Medical Corporation Any use othe...

Отзывы: