1.Pull down piston and pour oil
into shock cylinder.
2.To remove air bubbles by
slowly moving piston up and
down.
3.Pull down piston, attach
pressure top and shock oil
overflow with tissue paper.
Step 2
40643
40738
40090
2mm Washer
40090
1mm Washer
40090
3.5mm O-Ring
40090
7mm R-Ring
.....x8
.....x4
.....x4
.....x4
Step 1
Step 2
*Fit the o-ring into groove
beforeassembly.
40633
40640
40636
Oil
40090
40090
40090
2mm
40090
40090
1mm
40634
40737
Oil
Step 1
40736
2.6x5mm
40060
40638
2.6x5mm
30403
40643
40635
40637
*Be careful not to damage shock shaft.
Step 1
40643
Tighten
14
0
20
30
10
40
60
70
80
50
90
ASSEMBLY OF THE SHOCK CAP AND SPRING
ASSEMBLY OF THE SHOCK SHAFT
41
UP
Down
Move slowly.
Fill the shocks
with oil.
42
2.6x5mm
Washer
.....x4
40060
2.5mm
Nylon Nut
.....x4
30403
6mm Ball End
.....x8
ASSEMBLY OF THE FRONT AND REAR SHOCKS
40
Make 4 shocks for Front and Rear
1. Pull down piston, attach
pressure top and shock oil
overflow with tissue paper.
Step 2
4.Front shocks with oil #80.
Rear shocks with oil #60.
*Do not overtighten the 40060
nylon nut.
N.B. Do not over tighten as the
plastic will strip.
OK
*Carefully screw the shock shaft into
the bottom of the plastic ball end
until the total length is 85mm .
CORRECT SHOCK ASSEMBLY
8
5
m
m
* Fit the pressure top
into the groove of the
shock cap before assembly.