Oerlikon Sogevac SV40 BI Скачать руководство пользователя страница 19

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GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum

Troubleshooting

Fault

Possible cause

Remedy

Reference

section

Oil in intake line

Oil comes from the vacuum system.

Check the vacuum system.

or in vacuum

Anti-suckback valve is obstructed.

Clean or repair the valve.

5.4-F

vessel.

Sealing surfaces of anti-suckback valve

Clean or repair the intake port and valve.

5.4-F

are damaged or dirty.

Oil level is too high.

Drain the excess oil.

5.4-B

Pump’s oil

Exhaust filters are clogged or damaged.

Replace the filters.

5.4-C

consumption too

Nozzle of float valve is clogged.

Check the valve, clean the nozzle.

5.4

high, oil mist at

Oil level is too high.

Drain the excess oil.

5.4-B

exhaust.

Oil is turbid.

Condensation.

Degas the oil or change the oil and clean

4.1/5.4-B

the

pump.

Precaution : open the gas ballast valve or

insert a condensate trap.

Clean the gas ballast intake filter.

5.4-G

Pump is

Oil level is very low

Add oil.

5.4-B

excessively noisy.

(oil is no longer visible).

Oil filter is clogged.

Change the oil and filter.

5.4-B

Large vacuum leak in system.

Repair vacuum leak.

Contact Oerlikon Leybold Vacuum.

* Reference section : This column refers to the section in the Operating Instructions that contains the applicable repair information.

Never mount used seals. Always mount new seals.

Содержание Sogevac SV40 BI

Страница 1: ...Sogevac SV40 BI Single stage oil sealed rotary vane pump Operating instructions GA02329_002_03 Waters Corporation Ref 960331V3007 Document Y26 300270034 002 03 ...

Страница 2: ...ntation 9 2 3 Storing 9 3 Installation 10 3 1 Setting up 10 3 2 Electrical connections 11 3 3 Oil filling 12 4 Operation 13 4 1 Operation 13 4 2 Working in cycles in out 14 4 3 Switching off Shutdown 14 5 Maintenance 15 5 1 Safety Information 15 5 2 Maintenance Intervals 15 5 3 Oerlikon Leybold Vacuum Service 16 5 4 Maintenance Work 16 6 Troubleshooting 18 7 Spare parts 20 EC Conformance Declarati...

Страница 3: ...y operation and or maintenance questions to our nearest office Failure to observe the following precautions could result in serious personal injury Sogevac pumps are not designed for pumping of dusty aggressive corrosive flammable or explosive gases or gases mixtures for pumping of oxygen or other highly reactive gases with a greater concentration than atmospheric concentration 20 for working in f...

Страница 4: ...ment Liquid and solid particles must not enter the pump Install the adequate filters separators and or condensers In case of doubt consult Oerlikon Leybold Vacuum The intake line of the pump must never be connected to a device with over atmospheric pressure Design the exhaust line so that no pressure higher than 1 15 bar abs 0 15 bar rel can occur Operating of the pump without oil or operating wit...

Страница 5: ...ss the lubrication and cooling of the pump It is dragged off by the compressed gases and roughly separated by gravity when entering in the oil sump A fine separation is then operated in the exhaust filter An internal transfer pushes the collected oil back into the vacuum generator the transfer is operated by a float valve to avoid atmospheric air coming from the oil casing to the inlet of the pump...

Страница 6: ...bar 0 8 0 8 Water vapor tolerance with small gas ballast mbar 10 10 Water vapor tolerable load with small gas ballast kg h 1 0 28 0 34 Noise level according to DIN 46 635 dB A 60 1φ 63 1φ Motor power Rated rotational speed kW min 1 1 6 1500 1 9 1800 1φ 1φ Mains voltage 10 AC V 200 240 Protection Insulation IP 55 F IP 55 F Leak rate mbar I s 1 1 x 10 3 1 x 10 3 Oil type Capacity l LV0110 2x1 Intake...

Страница 7: ...7 GA02329_002_03 01 2010 Oerlikon Leybold Vacuum Description Pumping speeds curves SV40 B SV65 B fig 1 SV40 BI Pumping speeds curves SV40 BI Pumping speed Pumping speed ...

Страница 8: ... 9 714 25 890 pressure switch Exhaust filter over 951 94 pressure manometer Oil drain tap 711 30 114 1 4 Lubricants The Sogevac SV40 BI pump should be run with a synthetic oil for vacuum pumps with low viscosity according to ISO category VG32 The Oerlikon Leybold Vacuum oil LV0110 corresponds to these prescriptions LV0110 oil Conditioning Reference 1 l 9 714 50 502 Use only oil LV0110 ...

Страница 9: ... over 10 max Avoid any other orientations while moving the pump Only use the lifting lugs which are provided on the pump to lift the pump with the specified lifting devices Make sure that these have been installed safety Use suitable lifting equipment Make sure that all safety regulations are observed 2 3 Storing Before stocking the pump for a long time put it back in its original condition blank ...

Страница 10: ...re Rel humidity 95 without condensation In order to avoid over heating of the pump an undisturbed fresh airflow to the pump is necessary Additional warning note consider changes in ambient temperatures that might occur when air conditioning is turned down such as nights and week ends Inlet connection See safety instructions page 3 The inlet flange can be connected with a vacuum tight flexible hose...

Страница 11: ...entioned on the pump nameplate must agree with the supply voltage Connection to exhaust side No valve or restricting devices should be installed in the exhaust line of the pump If an exhaust line is installed it must at least have the same diameter as the exhaust flange It should be installed in a manner so that no condensate can enter the pump siphon slope The maximum exhaust pressure must neithe...

Страница 12: ...wer relay coil This 24 VDC signal shall be generated by a power supply complying to IEC 61010 1 2001 2nd Edition double or reinforced insulation requirements equivalent standards requirements like IEC60950 1 are acceptable 3 3 Oil filling For SV40 BI the necessary oil is supplied in cans beside the pump To fill in the oil unscrew the oil fill plug 58 and fill in until the oil level rea ches the MA...

Страница 13: ... condensable vapors until it has warmed to operating temperature approximately pumping process gas with a cold pump results in vapors condensing in the oil For processes with a high proportion of condensable vapors the intake line should be open only slowly after reaching the operating temperature One sign of condensation of vapors in the pump is a rise of the oil level during operation of the pum...

Страница 14: ... flush out the pump with fresh oil and fill in the required amount of clean oil see 5 4 Close the connection ports Special preservation or flushing oils do not need to be used When the pump has been switched off due to over heating initiated by the motor or its temperature detector the pump must be cooled down to the ambient temperature and must only be switched on again manually after having elim...

Страница 15: ...e approximate values for normal pump operation Unfavourable ambient conditions and or aggressive media may significantly reduce the maintenance intervals Maintenance job Frequency Section Check the oil level Daily A 1st oil change After one year of B operation Subsequent oil changes After one year of B operation Exhaust filter replacement Annually C Gas ballast valve Monthly checking D Inlet flang...

Страница 16: ...l please observe the relevant environmental regulations 5 4 Maintenance Work Checking the oil A Oil level The oil level shall be checked at least once a day and must be while the pump is in operation close to the MAX marks Should the oil level be below the MIN mark switch off the pump check it see chapter 4 and add the required amount of oil Oil level may drop when pump is operating due to oil dis...

Страница 17: ...emble in the reverse sequence E Inlet flange sifter cleaning To clean the inlet flange sifter disconnect the inlet flange and clean the sifter with blast air or an appropriate solvent F Anti suck back valve checking The anti suck back valve should be checked at the same time as the inlet flange sifter and if dirty be cleaned with an appropriate solvent Also check if there is no damage on the seali...

Страница 18: ... oil casing Vacuum lines are dirty Clean vacuum lines Pump is too small Check the process date replace the pump if necessary Pumping speed is Dirt trap in the intake port is clogged Clean the dirt trap 5 4 E 1 2 3 2 too low Precaution install a dust filter in intake line Exhaust filter is clogged Install new filter elements 5 4 D Connecting lines are too narrow or Use adequately wide and short 3 2...

Страница 19: ...e of float valve is clogged Check the valve clean the nozzle 5 4 high oil mist at Oil level is too high Drain the excess oil 5 4 B exhaust Oil is turbid Condensation Degas the oil or change the oil and clean 4 1 5 4 B the pump Precaution open the gas ballast valve or insert a condensate trap Clean the gas ballast intake filter 5 4 G Pump is Oil level is very low Add oil 5 4 B excessively noisy oil...

Страница 20: ...d part numbers in the spare parts list Consumables and main spare parts kits for Sogevac pumps are usually available on stock at Oerlikon Leybold Vacuum s service centers The list of these parts is given hereafter and in the spare parts table where the contents of each kit is detailed Exhaust demisters Oil Service kit Set of seals Repair kit We recommend to use these kits which have been defined t...

Страница 21: ...2 2008 Num é f é é 08 12 2008 2 3 5 6 7 11 8 9 10 11a 13 14 16 15 18 19 22 23d 23i 23b 27 28 29 30 31 32 5 33 34 36 37 38 35 42 43 44 48a 48 58a 58 52 40 53 55 54 57b 57a 57 59 46 17 6 23 25 23c 26 23h 12a 11b 12 11b 11c 11e 4 1 11d 50 39 23e 23g 23a 23j 23m 23p 23n 960331V3007 49 51 23f 11g 11f 60 45 6 39 ...

Страница 22: ...9 12 z z 18 1 O RING O RING JOINT TOR D110 72 z z 19 3 GUMMIFUSS RUBBER MOUNT AMORTISSEUR DN30 H25 71212640 22 1 RADIAL DICHTRING RADIAL SHAFT SEAL JOINT A LEVRE D35 D52X6 71420820 z z 23 1 MOTOR MOTOR MOTEUR 1 5 1 8KW 50 60HZ 230V 971455010 Incl 23a b c d e f g h i j m n p 25 26 23a 1 ELEKTRISCHER ROTOR ELECTRICAL ROTOR ROTOR ELECTRIQUE 23b 1 MOTOR RING MOTOR RING BAGUE ROTOR ELEC 23c 1 HEBEOESE ...

Страница 23: ...LANSCH EXHAUST FLANGE BRIDE REFOULEMENT G1 1 4 971453750 Incl 51 53 53 1 O RING O RING JOINT TOR BRIDE REFOULEMENT D108 z z 54 1 FEDER KOMPLETT SPRING UNIT RESSORT DE COMPRESSION ENS 71420370 z z 55 1 AUSPUFF FILTER MIT BYPASS EXHAUST FILTER WITH BYPASS CARTOUCHE REFOUL AVEC BY PASS 971471470 Incl 53 z z 57 1 SCHWIMMER KOMPLETT FLOAT COMPL FLOTTEUR 57a 1 ÖLRÜCKFÜHRVENTILKLA PPE OIL RETURN VALVE SE...

Страница 24: ...24 GA02329_002_03 01 2010 Oerlikon Leybold Vacuum ...

Страница 25: ...______________ B Condition of the equipment No1 Yes No Contamination No1 Yes 1 Has the equipment been used1 toxic 2 Drained Product service fluid corrosive 3 All openings sealed airtight flammable 4 Purged explosive2 If yes which cleaning agent ________________________________________ radioactive2 and which method of cleaning ________________________________________ microbiological2 1 if answered ...

Страница 26: ...26 GA02329_002_03 01 2010 Oerlikon Leybold Vacuum Notes ...

Страница 27: ...27 GA02329_002_03 01 2010 Oerlikon Leybold Vacuum Notes ...

Страница 28: ... Rue A Bergès B P 107 F 26501 Bourg lès Valence Cedex Phone 33 4 75 82 33 00 Fax 33 4 75 82 92 69 info vacuum vc oerlikon com Great Britain Oerlikon Leybold Vacuum UK LTD Unit 2 Silverglade Business Park Leatherhead Road UK Chessington Surrey KT9 2QL Sales Phone 44 13 7273 7300 Fax 44 13 7273 7301 sales vacuum ln oerlikon com Service Phone 44 20 8971 7030 Fax 44 20 8971 7003 service vacuum ln oerl...

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