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Operating Instructions and Parts Manual
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2018 OEMTOOLS
™
FLUX CORE
WELDER 110V 70A
and ground. Non-flammable, dry insulating material
is recommended.
7. Ensure the Ground Clamp is properly connected to the
metal being welded.
8. Ensure that all welding equipment and leads are well
maintained and in safe operating condition prior to
each use.
9. Ensure no part of the electrode circuit is in contact with
the work or ground.
WARNING
:
ARC WELDING MAY PRODUCE FUMES
AND GASES THAT ARE HAZARDOUS TO THE HEALTH OF
THE OPERATOR AND PERSONNEL LOCATED WITHIN THE
WELDING WORKSPACE. EXPOSURE TO THESE FUMES
CAN INCREASE THE RISK OF DEVELOPING CANCER,
HEART DISEASE, EARLY ONSET PARKINSON’S DISEASE
AND VARIOUS REPRODUCTIVE, RESPIRATORY AND
DIGESTIVE DISEASES.
1. DO NOT place your head near the welding arc; avoid
breathing fumes while welding. Ensure proper ventilation.
2. Welding hard-facing, galvanized, stainless and other
plated steels or metals produces highly toxic fumes.
Always read the MSDS for the product, metal or work
prior to welding. Exhaust, mechanical ventilation and
a respirator may be required for minimal exposure to
these fumes.
3. Cylinders and containers that may have held harmful
gases should be properly vented prior to welding.
Failure to ventilate these containers will produce toxic
gases that are harmful to the operator and all personnel
located within the workspace.
4. DO NOT weld near chlorinate hydrocarbons from
degreasing, cleaning or spraying operations.
5. Read and understand the product instructions and
MSDS sheet for any consumables or products used in
conjunction with this product. There are risks outside
of the operation of this Welder that can cause unsafe
working conditions.
SPECIFIC SAFETY INSTRUCTIONS
1. THIS IS NOT A GAS WELDER.
2. DO NOT connect to power while assembling or
performing maintenance on this unit.
3. DO NOT attempt to use this Welder if the unit fails to
switch ON or OFF.
4. ALWAYS ensure the Power is in the OFF position prior
to plugging the unit into a power source.
5. ALWAYS turn the machine OFF and unplug from
power prior to installing a new wire spool, adjusting
the wire tension roller or replacing the contact tip.
6. ALL INSTALLATION AND REPAIR OF THIS EQUIPMENT
SHOULD BE PERFORMED BY A QUALIFIED
TECHNICIAN IN ACCORDANCE WITH FEDERAL, STATE
AND LOCAL CODES.
WELDING MACHINE SETUP INSTRUCTIONS
WARNING
:
Read all warnings and safety instructions prior
to using this product.
1. Unpack all items from the box and reference the
parts list to ensure all parts are present before
continuing setup.
2. Place the Welder onto a clean, protected surface that
can support the weight of the Welder. Ensure the Welder
is placed at a distance that will not over-extend the
cord or place tension on the plug.
3. The Welder must be plugged into a properly grounded
110V AC outlet. A 12 AWG (minimum) extension cord
can be used if under 25’ in length.
DRIVE ROLLER ASSEMBLY INSTRUCTIONS
WARNING
:
Turn the Welder OFF and unplug prior to
adjusting the Drive Roller.
1. This unit comes assembled for 0.035" flux core wire.
If 0.03" flux core wire is used, the Drive Roller must be
adjusted accordingly.
2. Open the Top Compartment of the Welding Machine.
Loosen the Pressure Adjuster and lift, so that the
Rocker Arm is separated from the Drive Roller.
3. Remove the Drive Roller Retaining Cap by rotating
counterclockwise.
4. Remove the Drive Roller. The flux core wire sizes are
stamped on each side of the Drive Roller. Re-install with
the desired size wire stamp upward.
5. Re-install the Drive Roller Retaining Cap, reposition the
Rocker Arm and re-fasten the Pressure Adjuster.
TOP COMPARTMENT LAYOUT
Guide Tube Drive Roller Drive Roller
Retaining Cap
Rocker Arm
Wire Spindle
Pressure Adjuster