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Odyssey

 

 

Installation and Operation Instructions - Maintenance 

CT80-250

 

 

 

 

38 

Handling Instructions 

Fiberglass and Ceramic Fiber Materials - Odyssey boilers use insulating materials to reduce heat exchanger 
losses  and  clearances  to  combustibles.  It  is  important  for  installers  and  service  personnel  to  know  what  these 
materials  are,  where  they  are  located  on  the  boiler,  and  how  they  should  be  handled.  Refer  to  Table  11-1  for 
recommended handling instructions and Figure 12-1 for location of insulating materials.  

 
Personal  Protective  Equipment  Recommended  -  Read  the  following  warnings  and 
handling instructions carefully before commencing any service work.  

 

Fiberglass  (Potential  Carcinogen)  -  Inhalation  of  airborne  fibers  from  fiberglass 
materials have been listed as a possible cause of cancer in California. 

 

 

Ceramic  Fiber  (Potential  Carcinogen)  -  Use  of  Ceramic  Fibers  in  high  temperature 
applications  (above  1000

o

C)  can  result  in  the  formation  of  Crystalline  Silica 

(cristobalite), a respirable silica dust. Repeated airborne exposure to crystalline silica dust may result in chronic 
lung  infections,  acute  respiratory  illness,  or  death.  Crystalline  silica  is  listed  as  a  (potential)  occupational 
carcinogen  by  the  following  regulatory  organizations:   

International  Agency  for  Research  on  Cancer  (IARC), 

Canadian Centre for Occupational Health and Safety (CCOHS), Occupational Safety and Health Administration 
(OSHA), and National Institute for Occupational Safety and Health (NIOSH). Failure to comply with handling 
instructions in Table 11-1 may result in serious injury, long term health problems, or death. 

 

 Table 11-1  Handling Instructions for Fiberglass and Ceramic Fiber Materials  

Reduce the Risk of Exposure  

Precautions and Recommended Personal Protective Equipment 

Avoid contact with skin and eyes 

 

Wear 

long-sleeved loose fitting clothing, gloves, and safety glasses (or goggles)

.  

Avoid breathing in silica dust 
 

 

Wear a respirator with a N95-rated filter efficiency or better. 

1

 

 

Do not dry sweep silica dust. Pre-wet or use a vacuum with a high efficiency filter.  

Avoid transferring contamination  
 

 

When installing or removing  place the material in a sealable plastic bag. 

 

Remove contaminated clothing after use. Store in sealable container until cleaned.  

 

Wash contaminated 

clothing separately from other laundry.

 

First Aid Measures  
 

If irritation persists after implementing first aid measures consult a physician. 

 

Skin - Wash with luke-warm soap and water.  

 

Eyes - Do not rub eyes; flush with water immediately. 

 

Inhalation – Breathe in fresh air; drink water, sneeze or cough to clear irritated 
passage ways. 

 

Notes: 

1

  R

espirator recommendations based on CCOHS and OSHA requirements at the time this document was written. Consult 

your local regulatory authority regarding current requirements for respirators, personal protective equipment, handling, 
and disposal of RCFs. 

 

* For more information on Fiberglass and Ceramic Fiber Materials contact CCOHS or OSHA.  

Canada (CCOHS): Telephone directory listing 

under Government Blue Pages Canada—Health and 
Safety—Canadian Centre for Occupational Health 
and Safety; or website http://www.ccohs.ca. 

United States (OSHA): Telephone directory listing 
under United States Government—Department of 
Labor—Occupational Safety and Health 
Administration; or website http://www.osha.gov.  

 

Содержание CT80-250

Страница 1: ...ed will result in serious injury or death Warning Sign Indicates a hazardous situation which if not avoided could result in serious injury or death Caution Sign plus Safety Alert Symbol Indicates a ha...

Страница 2: ...ation above very carefully 2 Initial start up and start ups after periods of extended seasonal shutdown must be performed by a qualified service technician 3 Check the boiler area for proper clearance...

Страница 3: ...ral Draft and Direct Vent models The instructions detailed in this document supersede any and all previous instructions provided by NTI written or otherwise The warranty is included in the Installatio...

Страница 4: ...04 CT120 3G9A 1 CT120 82003 F5 CT 3 10630 0 85 60 o B CT215 CT230 Riello Burner CT250 CT215 1H9A 1 CT215 82004 F10 CT 10632 84654 1 5 60 o W CT804 CT904 CT1004 CT80 3P9A1 CT80 82002 NYC601CT 81031 0 7...

Страница 5: ...t tube comes assembled c w nozzle specified in this table Nozzle may need to be changed depending on boiler output 4 Direct Vent Terminal not included in Kit Refer to Table 7 2 for a list of component...

Страница 6: ...0 250 2 Models CT80 250 use Riello 40 series burners 3 Energy ratings for C85 250 have been confirmed by AHRI 4 Models C80 100 F3 burners have an insertion depth of 2 375 5 Models C120 180 F5 burners...

Страница 7: ...ler Model Input GPH US Heating Capacity MBH Net I B R Rating Water MBH AFUE Efficiency Pump PSIG Delevan Nozzle Model Air Turbulator CT904 0 75 88 77 83 0 133 0 65 60 o W BF5 4 0 CT1004 0 85 99 86 82...

Страница 8: ...commended clearances are for ease of piping installation annual maintenance and service access Refer to Table 3 1 and Figure 3 1 Table 3 1 Minimum Clearances for Installation and Service Dimensions in...

Страница 9: ...tall control panel between side panels secure with screws provided Figure 4 9 9 Mount HydroStat 3250 by sliding it down over the tabs on the control panel Secure in place with hold down bracket as sho...

Страница 10: ...ckets to the boiler Slide the front brackets behind the nuts and washers at the front of the boiler See Figure 4 6 Tighten the nuts top and bottom to secure the front brackets to the boiler Install in...

Страница 11: ...nel between the side panels secure the HydroStat 3250 to the control panel as shown HydroStat 3250 Control Panel Secure bottom back panel Attach hold down bracket to top edge of HydroStat control pane...

Страница 12: ...ication Tables 2 1 to 2 3 to determine the appropriate nozzle size for the boiler output See Attention Nozzle Sizes in Section 2 0 c Riello Burners extra step required Mount the burner gasket and burn...

Страница 13: ...ation Burner Gasket Burner Flange Burner Washers and Nuts Blast Tube Set insertion depth Tables 2 1 to 2 3 Blast Tube Ring Prepare the burner as per the burner manufacturer s instructions Refer to Tab...

Страница 14: ...ted to gas condensation The exhaust gas temperature where the flue pipe enters the chimney must be a minimum of 240 o F or condensation may occur Draft Regulator A draft regulator must be used and set...

Страница 15: ...mbustion air to sustain proper combustion and prevent flue gas leakage The appliance s air inlet draws combustion air from Indoors or Outdoors depending on whether there is a sufficient natural infilt...

Страница 16: ...top and the other within 12 in of the bottom of the enclosure The openings shall communicate directly or by ducts with the outdoors or spaces that freely communicate with the outdoors as follows verti...

Страница 17: ...icting the flow of combustion gases See warning titled Restrictions 5 Chimney Connections Use thimble or slip joint where breeching enters chimney to allow for removal for cleaning and servicing 6 Avo...

Страница 18: ...hing length or too many elbows and or tee will cause restriction Figure 6 1 Breeching Blocked Vent Switch Blocked Vent Switch Draft Regulator Secure breeching using a minimum of two screws equally spa...

Страница 19: ...owfall region consult your local weather office for the maximum typical snowfall in your area Example New Brunswick Canada typical maximum snowfall is 19 thus the inlet must be 12 19 31 above grade 7...

Страница 20: ...ft 1 5 m N Above a gas meter gas meter regulator assembly 4 3 ft 1 0 m P Each side of center line above or below meters regulators and vent relief devices 4 6 ft 1 8 m Q Above or adjacent to a paved s...

Страница 21: ...CT80 250 Direct Vent Installation Operation Instructions Odyssey 21 Figure 7 1 Termination Clearance Quick Reference Diagram...

Страница 22: ...nts Item Part Description Included with Direct Vent Burner Kit 1 81764 5 to 3 Ported Adapter 2 81098 3 Insulated Flex to Pipe Adapter 3 81138 3 Flex 10 long 3 4 81625 Hose Clamps 3 2 Direct Vent Termi...

Страница 23: ...terminal to the outside of the structure using 4 x 10 stainless steel screws field supplied 7 Sealing Using a suitable silicone sealant seal the gap between the structure and the vent terminal PART B...

Страница 24: ...ght door burner connection pipe joints Etc during initial operation to verify there are no leaks Flex Pipe Make sure that it s long enough to form long radius bends no smaller than 1 ft in radius If t...

Страница 25: ...That the home is equipped with a carbon monoxide detector Hose Clamp Figure 7 7 Seal with silicone where shown Tilt down after sealing Vacuum Breaker Direct Vent Terminal Installation Direct Vent Ter...

Страница 26: ...the boiler or on the coil plate Relief Valve A 30 psi relief valve is factory supplied and must be field installed Piping The closed loop piping system must be in accordance with the central heat pipi...

Страница 27: ...ng Central Heat Pump Expansion Tank Heating Return Heating Supply Bypass Line optional Water Supply Relief Valve Tridicator Outlet Tee Circulator location may vary from one application to another Inle...

Страница 28: ...OD Sensor to WWSD and C enables the Warm Weather Shutdown feature of the controller Control will not respond to T T demands when the outdoor temperature is above the WWSD setting C OR Outdoor Temperat...

Страница 29: ...nstructions Odyssey 29 Figure 9 1 Odyssey Wiring Diagram Burner Primary Safety The Blocked Vent Switch and any other limit device must break power to the burner primary B1 Failure to follow these inst...

Страница 30: ...he LWCO feature is not active Refer to manufacturer s instructions included with the HydroStat 3250 Infloor Radiant Heating Applications When the heating system incorporates low temperature radiant he...

Страница 31: ...st Settings Button to turn Thermal Pre Purge ON or OFF 4 Reset LO TEMP and HI TEMP settings to desired temperatures Zone Indirect Switch Determines the function of the ZC ZR input o Switch Z Zone ZC Z...

Страница 32: ...ting is overridden when Economy Feature is set to OFF i e central heat demands operate to the HI TEMP setting A central heat demand is activated by a T T demand or ZC ZR demand when the Zone Indirect...

Страница 33: ...g for Outdoor Reset Reset Ratio Chart 200 1 25 1 25 1 25 1 50 1 50 1 50 1 50 1 75 1 75 2 00 2 00 2 25 2 50 2 50 2 50 2 50 2 50 2 50 195 1 00 1 25 1 25 1 25 1 50 1 50 1 50 1 50 1 75 1 75 2 00 2 25 2 25...

Страница 34: ...piping and boiler are free from leaks 5 Ensure Oil Supply tank is properly installed and vented as per applicable standards 6 Oil line is secured to the burner in accordance with the burner manufactur...

Страница 35: ...ructions in Section 4 0 2 Use the recommended air settings in Table 2 1 to 2 4 as a guideline 3 Final adjustments should be made using test equipment and by verifying the CO2 is between 11 13 4 To acc...

Страница 36: ...Well every five years To clean remove scale or sediment deposits from areas in contact with boiler water Reinstall well using pipe sealing compound DO NOT use Teflon tape 16 Refer to the manufacturer...

Страница 37: ...move the front cover and the burner door see Figure 12 1 for boiler parts breakout 4 Remove baffles 5 Carefully clean flue passages with a fire tube brush 6 Vacuum debris out of the burner and combust...

Страница 38: ...erious injury long term health problems or death Table 11 1 Handling Instructions for Fiberglass and Ceramic Fiber Materials Reduce the Risk of Exposure Precautions and Recommended Personal Protective...

Страница 39: ...Owners Replacement parts are available from your stocking wholesaler Contact your local Installer or Wholesaler for assistance with parts Wholesalers Contact NY Thermal Inc directly when ordering rep...

Страница 40: ...separately See Table 7 2 Item 26 3 Hose Clamps x 2 connects the 3 Flex to the Vent Terminal and Burner 26 26 20 19 Burner Gasket Burner Flange Included with Burner Kit Items 19 20 Riello burners and b...

Страница 41: ...250 Jacket Common Back Top HydroStat 17 82894 CT80 250 Baffle MPS 9 1 unit 17 82895 CT80 250 Baffle MPS 10 1 unit 17 82896 CT80 250 Baffle MPS 11 1 1 unit 18 84829 CT80 250 Outlet Tee HydraStat 19 F3...

Страница 42: ...lation Fiberglass White 42 82892 CT80 250 Door Insulation 43 82726 CT80 250 Boiler Drain 44 82982 CT80 250 Bushing Boiler Drain 45 82897 CT80 250 Ring Gasket Boiler Drain 46 82490 CT80 250 Stud M8 x 3...

Страница 43: ...he original date of installation and if found to be in compliance with the recommended installation and Terms and Conditions of this warranty Extended Residential Coverage C We are so confident in the...

Страница 44: ...esaler at their cost so do not purchase replacement parts from suppliers with hopes of receiving 100 credit it is recommended to receive all your warranty parts from your authorized service representa...

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