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In  such  a case,  the  vehicle  must  be
serviced for:
-Air filter housing cleaning.
-Vents  (radiator  cooling  fan,  water
pump,  coolant  reservoir,  fuel  tank,
gearbox,  front  differential  and  rear
final drive)
- CVT air filter cleaning

-CVT cleaning

-Lubricant

inspection

and

replacement  as  required  (engine,
gearbox,  front  differential  and  rear
final drive).

NOTE:
Failure  to  have  vehicle  serviced
may  lead  to  permanent  damage  to
the  following  components  but  not
limited to:
-Engine and gearbox
-Fuel pump
-CVT
-Cooling fan
-Front differential
-Rear final drive

What to Do if Vehicle is
Turned Over

When  vehicle  is  turned  over  or  stays
tilted  on  the  side,  put  the  vehicle  back
on  its  wheels. Inspect  vehicle  for
damages.

If  vehicle  has  no  damage,  refer  to
MANTENANCE  section  and  inspect
the following.
-  Inspect  air  filter  housing  for  oil
accumulation,  if  any  oil  is  found,
clean air filter and air filter housing.

-Check  engine  oil  level  and  refill  in
necessary.
-  Check  engine  coolant  level  and
refill if necessary.
-Check  gearbox  oil  level  and  refill  if
necessary
-Check  rear  final  drive  oil  level  and
refill if necessary.
-Check  front  differential  level  and  re
fill if necessary.

Whenever the vehicle is turned over,
it  should  be  inspected  by  an
authorized ATV dealer.

What to Do if Vehicle is Immersed
in Water

Should

the

vehicle

become

immersed,  immediately  stop  the
engine. Do not use:
- Any electrical equipments
-Winch

NOTE: Immersion of the vehicle can
cause serious  damage  if  the correct
restart procedure is not followed.

As  soon  as  vehicle  is  pulled  out  of
water, carry out the following:
-  Drain  air  filter  housing.  See
procedure in this subsection.
-  Drain  CVT.  See  procedure  in  this
subsection.

NOTE:  The  vehicle  should  be
serviced  as  soon  as  possible  by  an
authorized ATV dealer.

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Содержание 1000ATV-L

Страница 1: ...TV L ODES 800ATV L ODES 650 ATV L ODES 1000ATV S ODES 800ATV S ODES 650 ATV S This manual is general version the picture in manual book are little different campare with real unit so please check real accordingly WARNING Operation of this ATV by anyone under the age of 16 may increase the risk of severe injury or death This vehicle can roll if not driven ...

Страница 2: ...ET WITH SPEED LIMITATION UNDER T HOMOLOGATION use only Driving OFF ROAD ON ROAD ALLOWED FOR EU MARKET WITH SPEED LIMITATION UNDER T HOMOLOGATION Vehicles on public streets roads or highways is illegal All Riders MUST wear helmet and other protective equipment Do NOT operate this vehicle during after consuming Alcohol or Drugs Don t do drugs It s not healthy for you When refueling you must shut off...

Страница 3: ...nce of your ATV Read the following pages regarding safety warnings active riding skills and precautions for your own safety and the safety of others around you Children and adults have different skill levels physical abilities and use of judgment Anyone under the age of 16 is NOT permitted to drive this vehicle All information in this manual is based on the latest product data and specifications a...

Страница 4: ...with your Vehicle 30 Environment 31 Operation 31 General Operating and Safety Precautions 32 Riding Techniques 34 IMPORTANT ON PRODUCT LABELS 40 Engine and Vehicle Identification Number Location 40 Vehicle Safety Labels 41 DESCRIPTION AND VEHICLE IDENTIFICATION 46 1 Brake pedal 48 2 WD 4WD Selector 48 3 Mechanical parking brake 49 4 Throttle Lever 50 5 Foot pegs 50 6 Multi Function Switch 50 7 Mul...

Страница 5: ...ition Switch 57 21 Auxiliary DC jack 57 22 USB port 58 FUEL 58 Fuel Requirements 58 Fueling Procedure 59 TIRES 60 TEAILER HITCH 61 BREAK IN PERIOD 62 Operation During Break In 62 BASIC PROCEDURES 63 Starting the Engine 63 Changing Gear Selection 63 Stopping the Engine 63 Engine Overheat 64 Post Operation Care 64 Storage 64 SPECIAL PROCEDURES 65 What to Do if Water is in the CVT 65 What to Do if Wa...

Страница 6: ...E PROCEDURES 67 Air Filter 67 Engine Oil 69 Oil Change and Oil Filter 70 Engine Coolant 71 Suspension Adjustment 72 Muffler Spark Arrester Cleaning and Inspection 73 MAINTENANCE CHART 75 TROUBLESHOOTING 78 EMISSION CONTROL SYSTEM WARRANTY 81 SPECIFICATIONS 85 ...

Страница 7: ...now how to operate the vehicle correctly in different situations and under different circumstances the risk of accidents will increase greatly HOW TO AVOID DANGER Beginners and inexperienced operators should complete training courses Then they should practice the skills learned in the course according to the operation techniques described in this operation guide For more information about training...

Страница 8: ...spect for this age recommendation can lead to severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommendation he may not have may be involved in a serious accident HOW TO AVOID THE HAZARD No one under the age of 16 is allowed to drive this vehicle ...

Страница 9: ...ed and outdoors or in a well ventilated place Do not smoke or open flames or sparks in or near the refueling place or store gasoline If gasoline spills on your skin or clothes immediately wash them with soap and water and change clothes HOW TO AVOID THE HAZARD Children are not allowed to operate vehicles with fuel ...

Страница 10: ... POTENTIAL HAZARD Use vehicles in enclosed environments WHAT CAN HAPPEM It is possible to have poisoning which can be dangerous to your safety HOW TO AVOID THE HAZARD Always use for cycling in open areas ...

Страница 11: ...POTENTIAL HAZARD Transporting flammable or dangerous material can leas to explosions WHAT CAN HAPPEM This can serious injury or death HOW TO AVOID THE HAZARD Never transport flammable or dangerous material ...

Страница 12: ... or alcohol WHAT CAN HAPPEM Could seriously affect your judgment Could cause you to react more slowly Could affect your to balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never use this vehicle with drugs or alcohol ...

Страница 13: ...ve speeds WHAT CAN HAPPEM Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is appropriate for the terrain visibility and operating conditions and your experience ...

Страница 14: ...MARKET WITH SPEED LIMITATION UNDER T HOMOLOGATION use only not for use on pavement Paved surfaces may seriously affect handing and control of this vehicle and may cause the vehicle to go out of control HOWTO AVOID THEHAZARD Never operate this vehicle on any paved surfaces Including sidewalks driveways parking lots and streets ...

Страница 15: ...ghways WHAT CAN HAPPEN You can collide with another vehicle HOWTO AVOID THEHAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it is illegal to operate this vehicle on public streets roads or highways ...

Страница 16: ... or death in the event of an accident Riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident Riding without protective clothing increases the chances of severe injury in the event of an accident HOWTO AVOID THEHAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield ...

Страница 17: ...POTENTIALHAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHATCANHAPPEN Increases the possibility of an accident or equipment damage HOWTO AVOID THE HAZARD Always inspect your vehicle prior to every time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described fu...

Страница 18: ...HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOWTO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle ...

Страница 19: ...PPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOWTO AVOID THEHAZARD Never operate this vehicle on hills too steep for the vehicle or for your abilities Practice on smaller hills before attempting larger hills ...

Страница 20: ... this Operator s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other si...

Страница 21: ...n hills as described further in this Operator s Guide NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible ...

Страница 22: ...a collision Could cause the vehicle to overturn HOWTO AVOIDTHEHAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described further in this Operator s Guide ...

Страница 23: ...HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Water level should not go above tires Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads...

Страница 24: ...re no obstacles or people behind the vehicle When it is safe to proceed go slowly POTENTIALHAZARD Riding on frozen waterways WHATCANHAPPEN Breaking through the ice can lead to severe injury or death HOWTO AVOID THEHAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load as well as the force that is created b...

Страница 25: ...r swamps The environmental factors are different in each place which requires a greater understanding of the local environment and driving skills and at the same time requires good judgment and must be careful Never assume that ATV can reach anywhere safely Sudden changes caused by potholes depressions river banks soft or hard ground or other emergency measures may cause the vehicle to overturn or...

Страница 26: ... Rear 97kPa 14 PSI Wheels Check wheels for damage and for abnormal play and check lug nuts are tightened Radiator Check cleanliness of the radiator Drive shaft boots Check drive shaft boots and protectors condition Seat Check if operator seat is in place and properly latched Cargo If you transport a cargo respect the load capacity Ensure cargo is properly secured to the rear cargo area If you are ...

Страница 27: ...he fuel level ITEMS TO BEINSPECTED INSPECTION TO PERFORM Steering Check if steering operates freely by completely turning i from side to side Shift lever Check operation of shift lever P R N H and L 2WD 4WD selector Check operation of 2WD 4WD selector Brakes Drive forward slowly a few feet and apply brakes individually to test them The brakes must fully apply Lever and pedal must fully return when...

Страница 28: ...otection boots gloves a long sleeved shirt and pants This type of clothing will provide you protection from some of the minor hazards you may encounter en route The operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions anti fogging goggles or sunglasses may be required Different colored lenses available ...

Страница 29: ...when carrying cargo or pulling a trailer Allow greater distance for braking Always secure cargo as low as possible on the rear rack to reduce the effect of a higher center of gravity Evenly distributed Includes rear rack rear storage box rear storage compartment and tongue load MAXIMUMLOAD TOTALLOAD ALLOWED 150kg 330Ib Includes driver all other loads tongue weight and added accessories REARCARGO A...

Страница 30: ...e pulling When pulling loads with a chain or cable be sure to brake progressively The inertia of the load could lead to an impact When hauling a load respect the maximum hauling capacity Slack can cause the chain or cable to break and snap back When puling another vehicle be sure that someone is controlling the pulled vehicle They must brake and steer to prevent the vehicle from going out of contr...

Страница 31: ...torque operating in low range helps account for the increased load on the rear tires Keep vehicle speed at a slow pace especially for turning Be careful not to skid or slide When stopped or parked block the vehicle and trailer wheels from possible movement Use caution when disconnecting a loaded trailer it or its load may topple on you or others When hauling a trailer respect the maximum hauling c...

Страница 32: ... motorized vehicle If you encounter animals on the trail stop and observe quietly and with caution It will be one of the better memories of your life Observe the rule what you take in carry out Do not litter Do not start campfires unless you have permission to do so and then only away from dry areas The hazards you may create on the trail may cause injury to others or yourself even at Hater date R...

Страница 33: ...erating in reverse check that the path behind the vehicle is free of people or obstacles Proceed slowly and avoid sharp turns When stopped or parked always set the shift lever to the PARK position and apply the parking brake This is especially important when parking on a slope On very steep inclines or if the vehicle is carrying cargo the wheels should be blocked us inn rocks or bricks Reverse Ope...

Страница 34: ...rom the operator On low grip surfaces the steering responses are not as crisp and precise stopping distances are lengthened and acceleration becomes sluggish Slow down and do not gun the throttle This will only result in spinning of the tires and possibly in an over steering slide of the vehicle Avoid hard braking This will possibly result in a straight line slide of the vehicle Again the best adv...

Страница 35: ...ow will turn to ice during the shut down period and become more difficult to remove at the next pre ride inspection Riding Techniques Riding your vehicle too fast for the conditions may result in injury Apply only enough throttle to proceed safely Statistics show that mishaps and injury usually result from high speed turns Always remember that this vehicle is heavy Its pure weight alone may entrap...

Страница 36: ...vehicle is not designed for riding on roads or highways In most places it is an illegal practice Riding your vehicle on roads or highways could cause a collision to occur with another vehicle The tires of this vehicle are not suited for paved road use Also this vehicle is not equipped with a rear differential rear wheels are always turning at the same speed For these reasons pavement may seriously...

Страница 37: ...ys make sure the ice is thick enough and sound enough to support the total weight of yourself the vehicle and its load Be ever watchful of open water it is a sure indication that the ice thickness will vary If in doubt do not attempt to cross Ice will also affect the control of the vehicle Slow down and do not qun the throttle This will only result in spinning of the tires and possible tip over of...

Страница 38: ...e and tip over especially at high speeds In addition braking distance may be affected Remember that gunning the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider Never do it deliberately If you do get into a slide or skid it may help to turn the handlebar in the direction of the skid until you regain control Never jam the brakes and lock the wheels R...

Страница 39: ...ositioning Downhill Keep your body weight rearwards Stay seated Apply the brake gradually to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear Decelerating while negotiating a slippery downhill slope could toboggan the vehicle Maintain steady speed and or accelerate slightly to regain control Try avoid steep inclines If you re not careful you could tip...

Страница 40: ...ping over Some hills are too steep to safely stop or recover from after an unsuccessful climbing attempt Try to avoid steep inclines If you re not careful you could tip over when going up hills If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards apply the brake being careful not to slide Dismount then use the K turn while walking back next to the vehicle on the ...

Страница 41: ...mation Any person who rides this vehicle should read and understand this information be fore riding Engine and Vehicle Identification Number Location TYPICAL 1 EIN Engine Identification Number on left side under of the crankcase 2 VIN Vehicle Identification Number on right side anterior portion above the frame ...

Страница 42: ...y of operators or bystanders The safety label on the vehicle should be regarded as a permanent part of the vehicle If it is lost or damaged please contact an authorized dealer for a replacement NOTE If there are any differences between this guide and the vehicle the safety label on the vehicle takes precedence over the label in this guide ...

Страница 43: ...43 Label 1 1 EU Long wheelbase on road Label 1 2 EU short wheelbase on road Label 1 3 US Long wheelbase off road Label 1 4 US Long wheelbase off road ...

Страница 44: ...44 Label 2 1 EU Long wheelbase on road Label 2 3 US Long wheelbase off road Label 2 2 EU short wheelbase on road Label 2 4 US Long wheelbase off road Label 3 Label 4 Label 5 ...

Страница 45: ...45 Label 6 Label 7 Label 8 Label 9 Label 10 1 EU wheelbase on road Label 10 2 US Long wheelbase off road Label 11 1 EU wheelbase on road Label 11 2 US wheelbase off road ...

Страница 46: ...46 Label 12 Label 13 Label 14 Label 15 Label 16 Label 17 1 EU Long wheelbase on road Label 17 2 US Long wheelbase off road ...

Страница 47: ...47 DESCRIPTION AND VEHICLE IDENTIFICATION NOTE Some controls instruments equipment are optional ...

Страница 48: ...48 ...

Страница 49: ...s located on the right side of the handlebar When the throttle lever is pushed forward it will increase the efficiency of the engine and increase the speed of the vehicle When released the vehicle speed is gradually reduced and the engine automatically returns to the idle state TYPICAL 1 Throttle lever 2 To decelerate 3 To accelerate 2 WD 4WD Selector The 2WD 4WD selector is on the right side of t...

Страница 50: ...sed 2WD position When the selector is pushed to the right the 2WD mode is used 3 Mechanical parking brake The parking brake is located on the right side of the lever When leaving the vehicle move the joystick to the right approximately 170 it can prevent the vehicle from driving away When using the vehicle turn the joystick to the left TYPICAL 1 Mechanical parking brake 2 Parking brake 3 Normal st...

Страница 51: ... automatically return to idle and the vehicle will gradually slow down TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate 5 Foot pegs The toothed foot pedals are located on the left and right sides near the engine 6 Multi Function Switch The multi function switch is located on the left side of the handlebar TYPICAL 1 Headlight Switch 2 Start Button 3 Blinker Switch 4 Emergency stop switch 5 ...

Страница 52: ...not press start button with the engine running or damage to the electric starter can result 3 Blinker Switch Located under the start button Push to the left to turn on the left blinker and push to the right to turn on the right blinker 4 Emergency stop switch Hit the emergency stop switch to kill the engine Press the button back in to restart the engine This switch can be used to stop engine and a...

Страница 53: ...H and MPH in unit of pedometer 2 Check engine indicator light YELLOW After turning the ignition switch on the light shall be on and the light should immediately turn off after starting the engine If the light is on while the engine is on it indicates that the system has an error When some electric engine parts are reading faulty the check engine indicator light will also be ON the vehicle still ca...

Страница 54: ... 8 Trip meter indicator 9 Time indicator 10 2WD 4WD indicator When this indicator is ON it indicates the 4WD system is activated 11 Engine Temperature When this indicator light is ON it indicates the engine is overheating If engine overheats stop engine See an authorized Lil Pick Up ATV dealer Do not use the vehicle until repaired A MODE button Pressing the MODE M button will scroll through the fu...

Страница 55: ...etration of light so that the vehicle behind the lower visibility easy to find the front of the vehicle brake to prevent rear end accidents 12 Turn signal Hazard warning light The turn signal is an important indicator light which is turned on when a motor vehicle is turning to indicate the attention of vehicles and pedestrians 13 Front seat Front seat Removal Push latch forward while gently liftin...

Страница 56: ...le is not in operation In some circumstances it may be necessary to rock the vehicle back and forth to move the gears in the transmission to allow the park to be engaged R Reverse This allows the vehicle to go backward The vehicle speed is limited N Neutral This position disengages the transmission to allow manual vehicle movement H High gear This selects the high speed range of the transmission i...

Страница 57: ... recommended to increase engine RPM in the range of 3000 RPM to increase charging power to the battery NOTE Make sure vehicle is in NEUTRAL N before increasing engine RPM Refer to BASIC GUIDE TO WINCHING ТЕCHNIQUES for more information about the winch To power up the vehicle without starting the engine refer to WAKING UP THE ELECTRICAL SYSTEM 18 LH Brake Lever When the LH brake lever is pressed th...

Страница 58: ...tions of the respective switch positions are as follows 1 OFF All electrical circuit lights are switched off The key can be removed from this position 2 ACC All electrical circuits except lights are supplied with power 3 ON Electronic fuel injection system 2WD 4WD Instrument will illuminate and turn on The ON position turns on all lights with either the engine running or not Remember that having t...

Страница 59: ...s charge and engine starting may become difficult Do not use an automotive cigarette lighter or other accessories with a plug that gets hot 22 USB port A serial bus standard with external devices is also a technical specification for input and output interfaces FUEL Fuel Requirements NOTE Always use fresh gasoline Gasoline will oxidize the result is loss of octane volatile compounds and the produc...

Страница 60: ...y occur with the use of an inadequate fuel Do NOT use fuel from fuel pumps labeled E85 Fueling Procedure Fuel is flammable and explosive under certain condition Never use an open flame to check fuel level Never smoke or allow a flame or spark in the vicinity Always work in a well ventilated area NOTE Always clean the surrounding of the fuel cap of any debris dust sand to avoid contaminating fuel 1...

Страница 61: ...combinations are not recommended 2 The tires should be set to the recommended pressure Recommended tire pressure Front Rear 97 kPa 1 0 kgf cm2 14psi Check and adjust tire pressures when the tires are cold Tire pressures must be equal on both sides 3 Tire pressure below the minimum specified could cause the tire to dislodge from the rim under severe riding conditions The following are minimums Fron...

Страница 62: ... groove decreases to 6 mm 0 24 in due to wear replace the tire a Tire wear limit Trailer Hitch Convenient hitch to install a ball to tow a trailer or other equipment Install the proper ball size as per trailer manufacturer recommendations Refer to SPECIFICATIONS subsection for carrying loads and towing recommendations NOTE Follow manufacturer s instructions for proper attachment ...

Страница 63: ...tions Avoid prolonged cruising speeds Avoid engine overheating However brief accelerations and speed variations contribute to a good break in Brakes New brakes will hot operate at their maximum efficiency until their break in is completed Use extra caution Belt Anew belt requires a break in period of50 km 30 mi During the break in period void strong acceleration and deceleration throttle should no...

Страница 64: ...as started NOTE If the battery is dead engine cannot be started Have the battery recharged or replaced Changing Gear Selection Apply brakes and select the desired shift lever position Release brakes NOTE When changing gear seduction always completely stop the vehicle and apply the brakes prior to moving the shift lever Otherwise damage to the transmission may occur Stopping the Engine NOTE Avoid p...

Страница 65: ...ill if possible Never refill cooling system when engine is hot Post Operation Care When vehicle is used in salt water environment beach area launching loading boats etc rinsing the vehicle with fresh water is necessary to preserve vehicle and its components Metallic parts lubrication is highly recommended This must be performed at the end of each operating day When vehicle is operated in muddy con...

Страница 66: ...ure it using the spring clamp NOTE Make sure drain plug is properly inserted on CVT cover nipple What to Do if Water is in the Air Filter Housing Inspect the drain reservoirs in the back of the front left wheel inner fender to validate if water is present TYPIAL 1 Clean air filter housing drain reservoir 2 Dirty air filter housing drain reservoir If water is present press clamps and remove reservo...

Страница 67: ...ing Inspect air filter housing for oil accumulation if any oil is found clean air filter and air filter housing Check engine oil level and refill in necessary Check engine coolant level and refill if necessary Check gearbox oil level and refill if necessary Check rear final drive oil level and refill if necessary Check front differential level and re fill if necessary Whenever the vehicle is turne...

Страница 68: ... Air Filter Maintenance Guideline As with any ATV air filter maintenance is critical to ensure proper engine performance and life span Air filter maintenance should be adjusted according to riding conditions Air filter maintenance must be increased in frequency and oil must be added to the foam filter element for the following dusty conditions Riding on dry sand Riding on dry dirt covered surfaces...

Страница 69: ... clogged NOTE I It is not recommended to blow compressed air on the paper filter this could damage the paper fibers and reduce its filtration ability when used in dusty environments NOTE Do not wash the paper filter with any cleaning solution Foam Filter Element Cleaning 1 Spray the foam filter element inside and out with a good air filter cleaner and follow manufacturer s instructions 2 Dry the f...

Страница 70: ...urface and engine cold not running check the oil level as follows 1 Unscrew dipstick then remove it and wipe clean 2 Reinstall dipstick screw in it completely 3 Remove and check oil level It should be near or equal to the upper mark TYPICAL 1 Full 2 Add 3 Operating range To add oil remove the dipstick Place a funnel into the dipstick tube to avoid spillage Add a small amount of recommended oil and...

Страница 71: ...e oil drain plug area Place a drain pan under the oil drain plug area Unscrew oil drain plug 1 Oil drain plug Allow enough time for oil to flow out of the oil filter Unscrew the oil filter cover 1 Oil filter screw 2 Oil filter cover 3 ring 4 Oil filter Remove old filter and replace with new oil filter Check the cover O ring and change it if necessary Screw oil filter cover in place Wipe out any oi...

Страница 72: ...coolant reservoir 1 Remove the radiator cap by applying pressure and turning it counterclockwise Then drain the antifreeze from the engine Complete the radiator filling Check the level in the coolant reservoir and refill if necessary Run engine at idle with the radiator cap off Slowly add coolant if necessary At this point wait until engine reaches normal operating temperature 2 With vehicle on a ...

Страница 73: ...t on front or rear suspension must always be set to the same position Never adjust one only never adjustment can cause poor handling and loss of stability which could lead to an accident Shorten the springs for a firmer ride and rough conditions Lengthen the springs for a softer ride and smooth conditions Ordinary shock absorption Adjust spring preload by turning adjustment cam TYPICAL 1 Adjustmen...

Страница 74: ...n stiffer Turn adjuster counterclockwise to decrease shock damping action softer damping action stiffer Turn adjuster counterclockwise to decrease shock damping action softer Muffler Spark Arrester Cleaning and Inspection CAUTION Let exhaust system cool down before proceeding with leaning and inspection TYPICAL REMOVE TAIL PIPE Remove exhaust tail pipe gasket discard and spark arrester ...

Страница 75: ...rester mesh CAUTION Wear eye protection and gloves Inspect mesh of spark arrester for any damage Replace as required NOTE Spark arrester screen replacement is required only when damaged Inspect spark arrester chamber in muffler Clean any debris as required Install new gasket tail pipe and new retaining screws Reinstall muffler cover with new retaining screws Tighten to specification ...

Страница 76: ... for a long period of time the month maintenance intervals should be followed Items marked with an asterisk should be performed by a dealer as they require special tools and technical skills In case of complicated road conditions regular maintenance shall be carried for vehicles Indicates a potential hazard that if not avoided could result in serious injury or death Should removal of a locking dev...

Страница 77: ... wet or dusty areas Crankcase breather system Check breather hose for cracks or damage Replace if necessary O O O Exhaust system Check for leakage Tighten if necessary Replace gasket s if necessary O O O Fuel line Check fuel hose for cracks or damage Replacement fuel hose every 48 months Replacement fuel filter every 24 months O O O Engine oil Replace Check oil level every month O O O O Engine oil...

Страница 78: ... toe in Adjust if necessary O O O O O Rear knuckle pivotsand suspension arms Lubricate with lithium soap based grease O O O Drive shaft universal joint Lubricate with lithium soap based grease O O O Engine mounting Check for cracks or damage Correct bolt tightness O O O Front and rear axle Check operation Replace if damage O O Stabilizer bushings Check for cracks or damage O O O Fittings and faste...

Страница 79: ... TO DO 1 Burnt fuse Check main fuse condition 2 No fuel to the engine spark plug dry when removed Check fuel tank level turn fuel valve to ON also try on RES A failure of the fuel pump or carburetor may have occurred Contact an authorized Lil Pick Up ATV dealer 3 Spark plug ignition no spark Check main fuse condition Remove spark plug then reconnect to ignition coil Check that ignition switch and ...

Страница 80: ... wear Contact an authorized Lil Pick Up ATV dealer SYMPTOM Transmission lever is hard to move POSSIBLE CAUSES WHAT TO DO 1 Transmission gears are in a position that prevents the transmission lever to work Rock the vehicle back and forth to move the gears in the transmission and allow the transmission lever to be set 2 CVT dirty or wear Contact an authorized Lil Pick Up ATV dealer SYMPTOM The RPM i...

Страница 81: ...peed POSSIBLE CAUSES WHAT TO DO 1 Engine See ENGINE LACKS ACCELERATION OR POWER 2 Air filter box plugged or dirty Check air filter and clean if necessary Check deposits in air box drain Check the position of the air intake tube 3 CVT dirty or wear Contact an authorized Lil Pick Up ATV dealer SYMPTOM Engine misfire POSSIBLE CAUSES WHAT TO DO 1 Fouled damaged worn spark plug Clean verify spark plug ...

Страница 82: ... or improper maintenance of your vehicle Your emission control system may include parts such as the carburetor or fuel injection system the ignition system catalytic converter and engine computer if it is equipped Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists LIL will repair your vehicle at no cost to you including diagnosis ...

Страница 83: ...nty rights and responsibilities you should contact LIL Pick Up Inc 19745 Colima Rd 1 518 Rowland Heights CA 91748 TEL 877 282 3345 LIL warrants that each new 2017 and later LIL s ATV A is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board B is...

Страница 84: ...r meter on which the odometer mileage or hour meter reading has been changed so that actual mileage cannot be readily determined III Limited Liability A The liability of LIL under this emission control system warranty is limited solely to the remedying of defects in material or workmanship by an authorized LIL s dealer at its place of business during customary business hours This warranty does not...

Страница 85: ... so the above limitations may not apply to you C No dealer is authorized to modify this LIL Limited Emission Control System Warranty IV Legal Rights This warranty gives you specific legal rights and you may also have other rights which vary from state to state V Additional Information Any replacement part that is equivalent in performance and durability may be used in the performance of any mainte...

Страница 86: ...Type 650cc Two cylinder 4 stroke SOHC water cooling 800cc Two cylinder 4 stroke SOHC water cooling 1000cc Two cylinder 4 stroke SOHC water cooling Number of valves 8 mechanical adjustment Cylinder diameter 650cc 82mm 800cc 91 mm 1000cc 91 mm Piston stroke 650cc 61 5 mm 800cc 61 5 mm 1000cc 75mm Compression ratio 650cc 10 3 1 800cc 10 3 1 1000cc 10 5 1 Displacement 650cc 649cc 800cc 800cc 1000cc 97...

Страница 87: ...0 3MPa at 1250rpm Type of oil SAE10W 40 SJ Oil quantity 2200mL Replacement of capacity 1850mL Fuel Type Unleaded gasoline only 92 or higher Fuel pressure 350 KPa Fuel tank capacity 22L Valve clearance Intake 0 05 to 0 09mm Exhaust 0 10 to 0 15mm Spark plug Type manufacturer DCPR8E NGK Gap 0 7 to 0 9mm Transmission type CVT Continuously Variable Transmission Continuously variable ratio 0 71 to 3 1 ...

Страница 88: ...00cc 5 087 1000cc 7 15 Capacity of cooling liquid Type Ethyl glycol water mix 35 Maximum load 3700ml Capacity of water tank 500ml Cooling liquid temperature thermostat Valve opening 65 Fan opening 88 Tire Type Tubeless Pressure 97 to 110KPa Size Front AT26 9 14 Rim 12 7 Size Rear AT26 11 14 Rim 12 9 Brake System Front and rear unified Type Front Dual disc brake Type Rear Dual disc brake ...

Страница 89: ...l 128mm Rear shock absorber Coil spring oil damper Rear shock absorber travel 140mm Drive train Front differential Shaft driven single auto lock differential Front differential ratio 3 67 1 Rear axle Shaft driven single differential Rear axle ratio 3 67 1 Front differential oil capacity 180mL GL 4 90 Rear differential oil capacity 220mL GL 4 90 Electrical Ignition system EFI DELPHI Battery Type Ma...

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