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www.ochsner.com  |  PIA-982027-AIR 85-in-EN  

Completion and commissioning

 

In the case of air/water and direct evaporation/

water heat pumps, if the laying of the connec-

tion lines has been contractually agreed by 

the system installer:

 - The refrigerant lines between the indoor and 

outdoor units have been correctly routed in 

accordance with refrigeration engineering 

guidelines. 

 - The refrigerant lines have been correctly 

channelled through the wall conduit with some 

surplus length between the connections at the 

indoor and outdoor units.

 

In the case of brine/water heat pumps: 

 - The system pressure and addition of frost 

protection additive (between -12°C and -15°C) 

have been assured.

 -  

The heat source system has been flushed, 

filled and vented according to the relevant 

standards.

 

In the case of water/water heat pumps:

 -

All filters have been checked and cleaned.

 

 - The water quality is in accordance with OCHS-

NER guidelines.

 

Information

OCHSNER accepts no liability for damage (e.g. to 

plate heat exchangers) caused by poor water qual-

ity.

3.  The electrical installation has been completed.

 

Information

Temporary electrical installations are not permissi-

ble and will lead to commissioning being cancelled.

 

Electrical connection and installation work has 

been carried out and completed in accordance 

with national and regional regulations.

 

Tests in accordance with national and regional 

regulations have been carried out (e.g. test report 

for electrical systems)

 

A safety device that will shut down across all poles 

has been provided on every supply (compressor, 

heat source pump and controller). Every additional 

heat generator is also provided with its own safety 

device.

 

The indoor unit and an existing outdoor unit are 

wired correctly.

 

The indoor unit is correctly earthed. (Main electri-

cal circuit, control circuit, equipotential bonding of 

the refrigerant lines via the equipotential bonding 

connection)

 

The three-phase supply has been checked to en-

sure a clockwise rotating field.

 

For air/water heat pumps

 - The outdoor unit is correctly wired.

 - The outdoor unit is correctly earthed (outdoor 

unit supply).

4.  On site requirements.

 

An authorised and technically competent repre-

sentative of the system installer (the heating or 

electrical contractor) is present along with the sys-

tem user during the commissioning.

 

Customer-specific controller settings (for example 

required heating curve and functional logic) are 

available.

 

Where connections are in a shaft or on the roof, 

an assistant is provided by the customer.

 

Climbing aids and fall protection (including compli-

ant attachment points) must be provided on site in 

accordance with the relevant standards.

 

Vehicle access to the heat pump system must be 

available.

 

For heat pumps with OTS controller: 

The heat pump has a stable internet connection.

 

Information

OCHSNER Customer Service or a customer ser-

vice partner carries out customer-specific settings 

according to the system installation specifications.

 

If the system installer is not present during com-

missioning, or the corresponding specifications are 

not available, the system is commissioned using 

the factory settings of the controller. OCHSNER 

will accept no responsibility for any faulty operation 

(for example heating curve too low, bivalent point 

too high, etc.). Any additional work required will be 

charged to the system installer.

12.2  System completion

System completion is dependent on the contractual rela-

tionship.

 

Version 1: 

Where connection pipes have been laid as contrac-

tually agreed by the system installer. OCHSNER 

customer service is responsible for:

 

Connecting the previously laid refrigerant lines.

 

Conducting leakage tests on the refrigerant lines.

 

Evacuating the refrigerant lines.

 

Insulating the refrigerant lines around the connec-

tion points on the indoor and outdoor units.

 

Charging the system with the correct refrigerant 

according to OCHSNER guidelines.

Содержание AIR 85

Страница 1: ...TRANSLATION OF THE ORIGINAL MANUAL HIGH EFFICIENCY AIR WATER HEAT PUMPS DESIGN AND INSTALLATION MANUAL AIR 85...

Страница 2: ......

Страница 3: ...r to outdoor unit 22 8 4 5 Temperature sensor 22 8 4 6 Pumps and servomotors 230 VAC 23 8 4 7 PSU signal contact 23 8 4 8 Smart grid 23 8 4 9 High limit safety cut out 23 INSTALLATION 9 Appliance inst...

Страница 4: ...erational reliability only if the original accessories and spare parts intended for the appliance are used Observe all applicable national and regional regula tions and provisions 1 Information on doc...

Страница 5: ...nts are available and must be used 1 3 Units of measurement Information In these documents unless otherwise specified all lengths e g in tables and illustrations are given in millimetres 1 4 Specified...

Страница 6: ...rnal switching of the safety devic es in use must comply with local regulations In the case of upgrades or updates to the controller soft ware all function parameters of the heat pump must be checked...

Страница 7: ...PIA 982027 AIR 85 sh EN www ochsner com 7...

Страница 8: ...t system consists of an indoor unit and a separately installed outdoor unit The outdoor air is routed through the outdoor unit by means of a fan The indoor and outdoor units are connected through refr...

Страница 9: ...00_400_200_202_01_split_Funktionsweise EN www ochsner com 9 How split systems work...

Страница 10: ...s line 2 Liquid line 3 Heating water flow 4 Heating water return 5 Heat exchanger heat sink side 4 3 Appliance components 4 3 1 Indoor unit The indoor unit is intended to be installed inside the build...

Страница 11: ...p heating systems with a cooling function as well as DHW heating In its standard version the heat pump control unit consists of the OTE controller and the master controller both of which are in stalle...

Страница 12: ...ause problems with defrosting in defrosting mode Avoid installation in an open and exposed location with high expected wind loads e g flat roof of a house in a raised location Select an installation l...

Страница 13: ...nd the wall conduits are not installed cor rectly structure borne sounds can be transmitted to the building Ensure that the refrigerant lines are in stalled in a way that ensures insulation from struc...

Страница 14: ...tion 4 Reinforced strip foundation 5 Drainage pipe frostproof 6 Foundation Information All solder joints on the refrigerant copper pipework must be accessible all year round for mainte nance purposes...

Страница 15: ...le as a sealant for the pipe liner 7 Indoor unit 7 1 Installation location Material damage The indoor unit is intended to be installed inside the building only It must not be installed in rooms with h...

Страница 16: ...on location The outdoor unit must not be surrounded by walls objects on all four sides The outdoor unit must not be surrounded by walls objects on three sides The outdoor unit must not be positioned i...

Страница 17: ...ide facing away from the sea 8 1 4 Foundation for the outdoor unit Spot foundation 1 Gravel bed 2 Drainage pipe frostproof 3 Spot foundation with underground sewer pipe A B C D AIR 85 1870 250 935 204...

Страница 18: ...se transmission Loads and stresses on roof structure Do not install the outdoor unit on a roof structure of lightweight construction Note that when outdoor temperatures are very low ice can form benea...

Страница 19: ...ioned higher A B C sum of line lengths D max height differ ential AIR 85 16 m 5 m Outdoor unit positioned lower A max height differential AIR 85 0 5 m Maximum connection line height 8 2 2 Material req...

Страница 20: ...Information The minimum area of clear floor space in the in stallation room varies depending on the country Observe all applicable national and regional regulations and provisions Information If the...

Страница 21: ...series Material damage Protect the main electrical circuit compressor the control circuit controller and the optional electric auxiliary heater separately from one another For the electrical connectio...

Страница 22: ...ght hand half of the outdoor unit Material damage Protect the cables between the indoor and outdoor units against UV radiation Use a UV resistant ca ble or a cable in a UV resistant hose Material dama...

Страница 23: ...ared for commissioning The hydraulics must be fully connected 8 4 7 PSU signal contact Voltage present at the PSU signal contact Status 230 V Heat pump enabled 0 V PSU shutdown active Tariff switching...

Страница 24: ...s to a one way pallet and packaged ready for transportation The transport packaging or one way pallet is suitable for transportation using a forklift truck For level transportation to the installation...

Страница 25: ...nuts Material damage If the height differential of the individual adjustable feet is too great this may result in damage to the threads of the adjustable feet when the heat pump is set down Ensure tha...

Страница 26: ...appliance casing panel inside the control box Undo and remove the 2 fixing screws for the left hand appliance casing panel at the back of the appliance Lift the left hand appliance casing panel up and...

Страница 27: ...ing screws for the right hand appliance casing panel at the back of the appliance Lift the right hand appliance casing panel up and away Dismounting the bottom casing sections Undo and remove the fixi...

Страница 28: ...ght hand appliance casing panel at the back of the appliance Lift the right hand appliance casing panel up and away 9 1 6 Assembling the appliance casing Slide the right hand appliance casing panel do...

Страница 29: ...h screws The transport packaging or one way pallet is suitable for transportation using a forklift truck For level transportation to the installation location the appliance may remain in the transport...

Страница 30: ...correctly during instal lation 9 2 4 Positioning the appliance Position the appliance on the prepared foundations Secure the legs of the outdoor unit on the foundations using 4 fixing screws 9 2 5 Di...

Страница 31: ...lter is easy to clean for maintenance purposes Information Ensure that the flow velocity in the pipework does not exceed 0 8 m s as this can cause increased noise emissions 9 3 1 Flow rate Material da...

Страница 32: ...tions re garding the design of the drain and prescribed regular operational tests Size the safety valve drain so that the water can drain freely via an open and readily visible waste water drain Insta...

Страница 33: ...g the control box cover Undo and remove the 4 nuts on the two metal plates at the cable entries Remove the two metal plates at the cable entries Information When fitting the cables in the indoor unit...

Страница 34: ...e Description VD Main electrical circuit Compressor and fan supply Connection name Description OTE Control circuit PSU PSU signal contact HGP Heat generator pump 1 TK Fault message fans 1 1 2 compress...

Страница 35: ...nsion valve 2 Yellow YE 2 Brown BR 3 White WH 4 Connections used Description Sensor 42 Controller eBus 43 Mixer sensor NTC5k 44 Outdoor temperature sensor NTC5k 45 Top buffer sensor TPO NTC5k 52 Botto...

Страница 36: ...N 5 Right hand half of outdoor unit Connection name Conductor colour Connec tions used Description OTE cable 1 40 Fan speed GND OTE cable 2 50 Defrost sensor 2 GND Cable X3 S2 Suction gas sen sor 2 G...

Страница 37: ...r an OCHSNER special hydraulic system The minimum area of clear floor space in the installa tion room for the indoor unit has been observed For heat pumps with OTE controller The system datasheet is a...

Страница 38: ...efrigerant lines via the equipotential bonding connection The three phase supply has been checked to en sure a clockwise rotating field For air water heat pumps The outdoor unit is correctly wired The...

Страница 39: ...ate settings Responsibility for the system remains with the system installer Checking the flow rates Checking that all shut off valves are open Checking the electrical connections to the system compon...

Страница 40: ...40 Weight excl packaging kg 360 Standard colour Grey RAL 7016 Casing type Stainless steel coated Number of fans pce 4 Sound power level EN12102 Sound pressure level at 3 m dB A 67 49 6 Nominal Sound p...

Страница 41: ...EN14511 kW 68 10 Power consumption EN14511 kW 13 97 Coefficient of performance COP EN14511 4 87 A2 W35 AIR 85 C14A Heating output EN14511 kW 50 17 Power consumption EN14511 kW 12 95 Coefficient of pe...

Страница 42: ...esistance C 40 184025 00 30 109682 00 20 67170 00 10 42218 00 0 27197 00 10 17933 00 20 12087 00 25 10000 00 30 8315 00 40 5831 00 Temperature Resistance C 50 4163 00 60 3023 00 70 2230 00 80 1669 00...

Страница 43: ...00 50 60 1243 50 70 875 80 80 628 10 90 458 10 100 339 30 110 255 00 120 194 30 130 149 90 140 117 00 150 92 40 14 Limits of use for heating X Outdoor temperature C Y Flow temperature C 1 Maximum desi...

Страница 44: ...44 www ochsner com PIA 982027 AIR 85 td EN Performance diagram for cooling 17 Performance diagram for cooling X Outdoor air temperature C Y Cooling capacity kW...

Страница 45: ...PIA 982027 AIR 85 td EN www ochsner com 45 System principle schematic...

Страница 46: ...46 www ochsner com PIA 982027 AIR 85 td EN System principle schematic 18 System principle schematic 18 1 Heat consumption...

Страница 47: ...2 Main electrical circuit compressor and fan 3 PSU signal contact 4 Outdoor temperature 5 Heat generator pump 6 Top buffer sensor TPO 7 Bottom buffer sensor TPM 8 Heating circuit pump 1 direct HCP 1 9...

Страница 48: ...ds apply Harmonic Maximum proportion 2 2 00 3 5 00 4 1 00 5 6 00 6 0 50 7 5 00 8 0 50 9 1 50 10 0 50 11 3 50 12 0 50 13 3 00 14 0 50 15 0 50 16 0 50 17 2 00 18 0 50 19 1 50 20 0 50 21 0 50 22 0 50 23...

Страница 49: ...7 AIR 85 td EN www ochsner com 49 Dimensions and connections 20 Dimensions and connections 20 1 Indoor unit 1 Liquid line refrigerant 2 Suction gas line refrigerant 3 Heating water flow 4 Heating wate...

Страница 50: ...ww ochsner com PIA 982027 AIR 85 td EN Dimensions and connections 20 2 Outdoor unit 1 Suction gas line refrigerant 2 Liquid line refrigerant 3 Outdoor unit left 4 Outdoor unit right 5 Connecting eleme...

Страница 51: ...PIA 982027 AIR 85 td EN www ochsner com 51 Dimensions and connections 20 2 1 Outdoor unit with Super Silent Package SSP 1 Cylindrical silencer 2 SSP snow cover...

Страница 52: ...d Leave disposal of transport packaging to the qualified contractor or system installer who has installed the appliance Disposal of the appliance Dispose of the appliance properly and professionally a...

Страница 53: ...PIA 982027 AIR 85 EN01 www ochsner com 53...

Страница 54: ...Notes...

Страница 55: ...Notes...

Страница 56: ...495 kontakt ochsner de www ochsner com OCHSNER W rmepumpen GmbH Switzerland CH 8001 Zurich Uraniastrasse 18 Customer service hotline 41 0 800 100 911 kontakt ochsner com www ochsner com Head Office F...

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