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PRODUCT SP5 SERVICE GUIDE

 

6                     

SUPPORT:
TOLL‐FREE:

800‐435‐3483
|
FAX:

510‐569‐5404
|
EMAIL:



[email protected]

 

 

NOTE:
In
the
event
that
the
complete
DIN
Fitting
comes
off
the
First
Stage
when
the
DIN
FILTER
RETAINER
is
being

removed
during
Disassembly
(step
4D),
it
will
be
necessary
to
disassemble
the
Fitting
to
replace
the
FILTER.



‐
If
the
DIN
FILTER
HOUSING
has
a
hex
machined
into
the
end
opening
of
the
Inner
Barrel,
hold
the
HOUSING
with

a
7/32"
hex
key
and
remove
the
DIN
FILTER
RETAINER
using
a
1/4"
hex
key.



‐
If
the
DIN
FILTER
HOUSING
does
not
have
a
hex
machined
into
the
end
opening
of
the
Inner
Barrel,
insert
a
flat

blade
screwdriver
into
the
opening
to
hold
the
HOUSING
and
remove
the
DIN
FILTER
RETAINER
using
a
1/4"
hex

key.



‐
If
the
HOUSING
becomes
damaged,
it
must
be
replaced.


CAUTION:
Tighten
the
vise
only
as
needed
to
hold
the
First
Stage
secure,
and
DO
NOT
over‐tighten.
Doing
so
will
result
in

permanent
damage,
rendering
it
inoperable.





B.
Remove
the


DIN
FACE
O‐RING
(9)


and


RETAINER
O‐RING
(11)


from
the


DIN
FILTER
RETAINER
(10)


and
inspect
for
any
signs


of
decay.
Discard
if
found.


C.
Lift
the


DIN
COUPLER
WHEEL
(12)


straight
off
the


DIN
FILTER
HOUSING
(15)


and
set
aside.
Apply
a
13/16"
open‐end


wrench
or
deep
socket
to
the
Flange
at
the
base
of
the


DIN
FILTER
HOUSING
(15)
(Fig.
5)

.
Using
firm,
steady
force,
loosen
in
a


counterclockwise
direction
to
remove.


DO
NOT


use
impact
tools
to
loosen.

Lift
the


STYLING
CUP
(3a)


and


PROTECTOR
CAP


(17)


off




the


BODY
(21)


and
set
aside.


Fig.
5





NOTE:
The
wrench
must
be
deep
enough
to
seat
entirely
over
the
Flange
to
avoid
any
damage
to
the
seating
surface.





D.
After
removing
the


DIN
FILTER
HOUSING
(15)


from
the


BODY
(21)

,
turn
it
over
and
tap
lightly
to
drop
out
the


DIN
CONE


FILTER
(13)

.
Discard
the


DIN
CONE
FILTER
(13)

,
and


DO
NOT


attempt
to
reuse.
Remove
and
inspect
the


FILTER
O‐RING
(14)




for
any
signs
of
decay.
Discard
if
found.
Remove
and
discard
the


FILTER
HOUSING
O‐RING
(16)


and


DO
NOT


attempt
to
reuse.







4DVT.
DVT
Yoke
Connector
Disassembly:



A.
Remove
the


YOKE
SCREW
(1)


from
the


YOKE
(2)

.


















Содержание SP5

Страница 1: ...service oceanicusa com SP5 UNBALANCED PISTON FIRST STAGE Doc 12 2813 PRODUCT SERVICE PROCEDURE This Service Procedure conveys a list of components and procedures that reflect the SP5 first stage as i...

Страница 2: ...supply Acceptable 127 to 139 psi 8 8 9 6 bar at 500 psi 34 5 bar supply Torques Yoke Retainer 7 30 23 to 25 ft lbs 31 2 33 9 N m DIN Filter Retainer 10 120 to 140 in lbs 13 6 15 8 N m DIN Filter Hous...

Страница 3: ...3 Replace with new and perform a complete service Air leakage detected from inlet openings of First Stage 1 PISTON HEAD O RING 27 is damaged or worn 2 PISTON SHAFT O RING 25 is damaged or worn 1 Repla...

Страница 4: ...owing items CO2 Cartridge discharged or a HP Hose Fitting off a condemned failed HP hose to the HP Port of the BODY 21 using a HP Port Adaptor if necessary before proceeding to the next step Fig 1 Fig...

Страница 5: ...e RETAINING CLIP 4 that retains the CONE FILTER 5 The FILTER 13 should drop out freely in your hand Discard and DO NOT attempt to reuse Remove the FILTER O RING 6 and inspect for any signs of decay Di...

Страница 6: ...n permanent damage rendering it inoperable B Remove the DIN FACE O RING 9 and RETAINER O RING 11 from the DIN FILTER RETAINER 10 and inspect for any signs of decay Discard if found C Lift the DIN COUP...

Страница 7: ...e DVT Yoke Retainer 30 to prevent marring or damaging the part CAUTION Tighten the vise only as needed to hold the first stage secure DO NOT over tighten Doing so will result in deformation of the par...

Страница 8: ...igns of decay discard if found Remove the VALVE PISTON 26 and VALVE SPRING 23 from the BODY 21 7 Remove the SHIMS 22 found either inside the cavity of the main body or on the end of the VALVE SPRING 2...

Страница 9: ...rd the HP SEAT 24 and DO NOT attempt to reuse Fig 11 12 Remove the CO2 cartridge or HP hose fitting from the BODY 21 prior to cleaning REASSEMBLY PROCEDURE NOTE Prior to Reassembly it is important to...

Страница 10: ...type and thickness that were removed from each side of the VALVE SPRING 23 during the disassembly procedure 4 Ensuring proper alignment install the STYLING BAND 28 onto the PISTON CAP 29 5 While holdi...

Страница 11: ...P fitting is making contact with the jaw of the vise prohibiting further movement of the BODY 21 Secure the First Stage BODY 21 into a soft jawed or well padded vise with the PISTON CAP 29 facing up U...

Страница 12: ...16 C Install the CONE FILTER 5 into the YOKE RETAINER 7 and install the RETAINING CLIP 4 into the groove above it using Internal Circlip Pliers Fig 17 Fig 17 NOTE Close examination of the RETAINING CL...

Страница 13: ...17 and the STYLING CUP 3a over the Retainer Neck of the BODY 21 Hold the DIN FILTER HOUSING 15 between your fingers and insert the DIN FILTER HOUSING 15 into the BODY 21 so that the threads seat prop...

Страница 14: ...VT Yoke Connector Reassembly A Install PLUNGER 31 PLUNGER SPRING 32 and FILTER 33 into the DVT YOKE RETAINER 30 Fig 21 Fig 21 B Place the DVT YOKE RETAINER 30 plunger side down onto a clean flat surfa...

Страница 15: ...own Fig 23 Fig 23 E While holding the DVT YOKE RETAINER 30 YOKE 2 PROTECTOR CAP 17 and DVT STYLING CUP 3b in place thread the end of the retainer carefully into the lower BODY 29 onto the lubricated t...

Страница 16: ...and the HP Hose or PORT PLUG N S into the BODY 21 tightening clockwise with a 5 32 hex key socket to a torque of 35 40 in lbs 3 95 4 5 N m CAUTION Be certain not to install any low pressure Hose into...

Страница 17: ...PRODUCT SP5 SERVICE GUIDE SUPPORT TOLL FREE 800 435 3483 FAX 510 569 5404 EMAIL service oceanicusa com 17...

Страница 18: ...BOX Numbers in boxes represent Schedule A Parts included in Service Kit O RINGS Unless specifically listed O rings are only offered in 12 packs to minimize costs NLA NA No Longer Available Not Availab...

Страница 19: ...X 21 c 5221 3 BODY SP5 22 b 85091 01 SHIM THIN BLUE b 85091 02 SHIM THICK PINK 23 c 5272 SPRING HP UNBALPIST Electroplated Introduced with SP5 Supersedes 85084 24 a 6850 SEAT HP UNBAL PISTON Supersede...

Страница 20: ...PRODUCT SP5 SERVICE GUIDE 20 SUPPORT TOLL FREE 800 435 3483 FAX 510 569 5404 EMAIL service oceanicusa com...

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