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PRODUCT SP5 SERVICE GUIDE

 

SUPPORT:
TOLL‐FREE:

800‐435‐3483
|
FAX:

510‐569‐5404
|
EMAIL:

[email protected]

                        

 

3

 

 

TROUBLESHOOTING





SYMPTOM


POSSIBLE
CAUSE


TREATMENT







Restricted
airflow
and


inhalation
resistance


through
the
complete


system.




1.

 

Cylinder
valve
not
completely
opened.


2.

 

Cylinder
valve
requires
service.


3.

 

CONE
FILTER
(4,
12)


is
contaminated.




1.

 

Open
valve
completely.


2.

 

Connect
Regulator
to
a
different

cylinder.


3.

 

Replace
with
new
and
perform
a

complete
service.





Air
leakage
detected


from
inlet
openings
of


First
Stage.




1.





PISTON
HEAD
O‐RING
(27)


is
damaged
or
worn.


2.





PISTON
SHAFT
O‐RING
(25)


is
damaged
or
worn.




1.

 

Replace
with
new.


2.

 

Replace
with
new.







Insufficient


intermediate


pressure.




1.

 

PISTON
CAP
(29)


loose.


2.

 

VALVE
SPRING
(23)


is
weakened.




1.

 

Tighten


PISTON
CAP
(29)


onto


BODY
(21)

.


2.

 

Replace
with
new.










Excessive
intermediate


pressure.





1.

 

Contamination
under


SHIM
(22)

.


2.

 

HP
SEAT
(24)


damaged
or
worn.


3.

 

Internal
damage
to
Orifice
Cone
inside


BODY
(21)

.




1.

 

Clean
seating
surface
and
replace


SHIM
(22)


with
new.


2.

 

Replace
with
new.


3.

 

Replace


BODY
(21)

.






































Содержание SP5

Страница 1: ...service oceanicusa com SP5 UNBALANCED PISTON FIRST STAGE Doc 12 2813 PRODUCT SERVICE PROCEDURE This Service Procedure conveys a list of components and procedures that reflect the SP5 first stage as i...

Страница 2: ...supply Acceptable 127 to 139 psi 8 8 9 6 bar at 500 psi 34 5 bar supply Torques Yoke Retainer 7 30 23 to 25 ft lbs 31 2 33 9 N m DIN Filter Retainer 10 120 to 140 in lbs 13 6 15 8 N m DIN Filter Hous...

Страница 3: ...3 Replace with new and perform a complete service Air leakage detected from inlet openings of First Stage 1 PISTON HEAD O RING 27 is damaged or worn 2 PISTON SHAFT O RING 25 is damaged or worn 1 Repla...

Страница 4: ...owing items CO2 Cartridge discharged or a HP Hose Fitting off a condemned failed HP hose to the HP Port of the BODY 21 using a HP Port Adaptor if necessary before proceeding to the next step Fig 1 Fig...

Страница 5: ...e RETAINING CLIP 4 that retains the CONE FILTER 5 The FILTER 13 should drop out freely in your hand Discard and DO NOT attempt to reuse Remove the FILTER O RING 6 and inspect for any signs of decay Di...

Страница 6: ...n permanent damage rendering it inoperable B Remove the DIN FACE O RING 9 and RETAINER O RING 11 from the DIN FILTER RETAINER 10 and inspect for any signs of decay Discard if found C Lift the DIN COUP...

Страница 7: ...e DVT Yoke Retainer 30 to prevent marring or damaging the part CAUTION Tighten the vise only as needed to hold the first stage secure DO NOT over tighten Doing so will result in deformation of the par...

Страница 8: ...igns of decay discard if found Remove the VALVE PISTON 26 and VALVE SPRING 23 from the BODY 21 7 Remove the SHIMS 22 found either inside the cavity of the main body or on the end of the VALVE SPRING 2...

Страница 9: ...rd the HP SEAT 24 and DO NOT attempt to reuse Fig 11 12 Remove the CO2 cartridge or HP hose fitting from the BODY 21 prior to cleaning REASSEMBLY PROCEDURE NOTE Prior to Reassembly it is important to...

Страница 10: ...type and thickness that were removed from each side of the VALVE SPRING 23 during the disassembly procedure 4 Ensuring proper alignment install the STYLING BAND 28 onto the PISTON CAP 29 5 While holdi...

Страница 11: ...P fitting is making contact with the jaw of the vise prohibiting further movement of the BODY 21 Secure the First Stage BODY 21 into a soft jawed or well padded vise with the PISTON CAP 29 facing up U...

Страница 12: ...16 C Install the CONE FILTER 5 into the YOKE RETAINER 7 and install the RETAINING CLIP 4 into the groove above it using Internal Circlip Pliers Fig 17 Fig 17 NOTE Close examination of the RETAINING CL...

Страница 13: ...17 and the STYLING CUP 3a over the Retainer Neck of the BODY 21 Hold the DIN FILTER HOUSING 15 between your fingers and insert the DIN FILTER HOUSING 15 into the BODY 21 so that the threads seat prop...

Страница 14: ...VT Yoke Connector Reassembly A Install PLUNGER 31 PLUNGER SPRING 32 and FILTER 33 into the DVT YOKE RETAINER 30 Fig 21 Fig 21 B Place the DVT YOKE RETAINER 30 plunger side down onto a clean flat surfa...

Страница 15: ...own Fig 23 Fig 23 E While holding the DVT YOKE RETAINER 30 YOKE 2 PROTECTOR CAP 17 and DVT STYLING CUP 3b in place thread the end of the retainer carefully into the lower BODY 29 onto the lubricated t...

Страница 16: ...and the HP Hose or PORT PLUG N S into the BODY 21 tightening clockwise with a 5 32 hex key socket to a torque of 35 40 in lbs 3 95 4 5 N m CAUTION Be certain not to install any low pressure Hose into...

Страница 17: ...PRODUCT SP5 SERVICE GUIDE SUPPORT TOLL FREE 800 435 3483 FAX 510 569 5404 EMAIL service oceanicusa com 17...

Страница 18: ...BOX Numbers in boxes represent Schedule A Parts included in Service Kit O RINGS Unless specifically listed O rings are only offered in 12 packs to minimize costs NLA NA No Longer Available Not Availab...

Страница 19: ...X 21 c 5221 3 BODY SP5 22 b 85091 01 SHIM THIN BLUE b 85091 02 SHIM THICK PINK 23 c 5272 SPRING HP UNBALPIST Electroplated Introduced with SP5 Supersedes 85084 24 a 6850 SEAT HP UNBAL PISTON Supersede...

Страница 20: ...PRODUCT SP5 SERVICE GUIDE 20 SUPPORT TOLL FREE 800 435 3483 FAX 510 569 5404 EMAIL service oceanicusa com...

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