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  Step 4. 

Attach the heating cable to the 

pipe

4A.  Prepare to install the heating cable

Begin the installation at the electrical outlet. 

Leave at least 1 foot (30 cm) of extra heating 

cable so the ground-fault unit can be secured 

to the outside of the thermal insulation, as 

shown in Figures  

1 and 2. This will relieve any strain on the 

heating cable or plug. However, be careful not 

to leave heating cable hanging in a loose loop 

where it could be accidentally snagged and 

pulled out.
Make certain you have removed any old 

heating tapes and insulation.

Important: 

The ground-fault unit and plug 

must be kept dry. It is important to include 

the drip loop to prevent water from getting 

into the ground-fault unit.

Thermal 

insulation

Cable ties

or tape

End seal

Outlet

cover

Drip loop

9800

Flexfit

plug

Figure 1.  Typical manufactured housing installation

Figure 2.  Typical installation

4B.   Install the heating cable 

Single run method

Run the heating cable in a straight line 

approximately a third of the way up from the 

bottom of the pipe, as shown in Figure 3.

Frostex 9610

application tape;

1-foot spacing

Figure 3.  Single run method

Multiple run method

When two or more runs are required, install 

the heating cable in the 4 o’clock and  

8 o’clock positions as shown in Figure 4. 

When three runs are required, install the 

heating cable as shown in Figure 5.

 

  Figure 4. Double runs 

Figure 5. Triple runs

4C.   Tape the heating cable and end seal to 

the pipe

Fasten the heating cable to the pipe at 

1-foot (30-cm) intervals, using two or three 

thicknesses of 9610 application tape or 

equivalent.
Provide extra heat at valves and spigots 

by wrapping each with 1 foot (30 cm) of 

additional heating cable, overlapping as 

required.
If you have excess heating cable at the end 

of your pipe, double it back along the pipe 

where the insulation will completely cover it 

as shown in Figure 6. Using 9610 application 

tape or equivalent, tape the end seal to the 

pipe as shown in Figures 1, 2, and 6.

Figure 6.  Multiple run installation

Important:

 In a crock or standpipe, run 

the Frostex heating cable down and back up 

the pipe (as shown in Figure 6), so that the 

end seal is well above the ground level and 

will not be sitting in water.

8

4

8

4

12

Pipe

Crock

Ground

level

End seal

Thermal 

insulation

Outlet

cover

Drip loop

9800

FlexFit

plug

Cable ties

or tape

Содержание FROSTEX

Страница 1: ...from freezing nVent RAYCHEM Frostex Pipe Freeze Protection System Using the 9800 FlexFit Plug Kit Installation Instructions and User Guide APPROVALS G 60J9 Residential and Mobile Home Pipe Heating Cab...

Страница 2: ...cm plastic cable ties not included may be used to secure ground fault unit to pipe insulation If you have any questions after reading this guide call this toll free nVent number 800 545 6258 Save this...

Страница 3: ...ssemble at temperatures below 0 F 18 C The Frostex system can be left plugged in all year however you will save energy by unplugging the system when there is no risk of freezing Use a properly grounde...

Страница 4: ...s by your pipe length Add one extra foot 30 cm for each valve in your line Add one extra foot 30 cm for the distance to the power connection For installations in a crock add an additional 2 feet 60 cm...

Страница 5: ...the heating cable 2B Push the braid back Push the braid back 1 in 25 mm from heating cable end 1 in 25 mm 2C Remove the plastic wrap Cut and remove the clear plastic wrap Do not cut into the blue jack...

Страница 6: ...t sticking up Note The clear plastic wrap does not need to be removed 3B Insert the cable Insert the heating cable all the way into the cable guide until the cable hits the back wall Be sure no braid...

Страница 7: ...ostex 9610 application tape 1 foot spacing Figure 3 Single run method Multiple run method When two or more runs are required install the heating cable in the 4 o clock and 8 o clock positions as shown...

Страница 8: ...Step 6 Start up the system 6A Plug in the heating cable After installing the heating cable and insulation remove the clear label that covers the test and reset buttons Then plug the 9800 FlexFit plug...

Страница 9: ...can be removed Reinstall the screws completely into the heating cable guide before re attaching Repeat installation steps 3A 3D ensuring no braid strands enter the heating cable guide during Step 3B R...

Страница 10: ...glect alteration or improper installation repair or testing or such other cause outside of the responsibility of nVent under this Limited Warranty THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER REPRES...

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