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Operating Instruction and Documentation 

                                                                                       SPL 4000  

 

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After the construction of the lift has been changed (changing the lifting height or 
capacity for example) and after serious maintenance works (welding on carrying 
parts) an extraordinary security check must be performed by an expert. 
 

This manual contains form with a schedule for the security checks. Please us the adequate form 
for the security checks. The form should remain in this manual after they have been filled out. In 
the following there is a short description about special safety devices. 

 

9 Installation and Initiation 

 

 

 

9.1 Regulations for the installation 

 

•  The installation of the lift is performed by trained technicians of the manufacturer or its 

distribution partner. If the operator can provide trained mechanics, he can install the lift by 
himself. The installation has to be done according to this regulation. 

•  The standard lift must not be installed in hazardous locations or washing areas. 
•  Before installation a sufficient foundation must be proved or constructed. 
 

An even installation place has to be provided. The foundations must be based in a frost 
resistance depth, both outside and indoors, where you must reckon with frost. 

•  An standard electrical supply 3~/N+PE, 400 V, 50 Hz has to be provided. The supply line 

must be protected with T16A (VDE0100 German regulation). The minimum diameter 
amounts to 2,5 mm². (Pay attention to the tension of your state) 

•  All cable ducts have to be equipped with protective coverings to prevent accidents. 
•  After assembly of the lift, the protective grounding of the lift must be examined after 

International Electronical Commission (IEC) guidelines (60364-6-61) before first start-up by 
operators. Also an insulation resistance examination is recommended. 

 

9.2 Erection and doweling of the lift 

 

 

Install the lift according to the data sheet and the foundation plan and line it up. 

 

Put both synchronising ropes over the rolls at the top and insert them from the upper 

  side in column. (see pic. 3). Attention: The ropes must not be crossed! 
•  Connect hydraulic hose between the two columns. Don’t fix connection at opposite 

side too tight and don’t fasten the connection. Be sure that hydraulic hose doesn’t 

  hinder the course of the synchronising ropes. 
•  Put traverse topside on columns and fix it with enclosed cylinder screws and washers. 
•  The hydraulic cylinders of the opposite side was filled with oil. Before the working 

with the lift, connect the plastic tube at the cylinder-ground and at the tank. Connect 
the oil-return line (synthetic material) afterwards at both columns (see pic. 3) 

•  Check the position of the lift again. 
•  Bore holes to fix the dowels through the borings of the base plates. Clean holes with 

pressure air. Put in safety dowels with washers in borings. The manufacturer 

Содержание SPL 4000

Страница 1: ...date 04 12 2007 Operating instruction and documentation Serial number Otto Nu baum GmbH Co KG Korker Stra e 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 7853 8787 E Mail info nussbaum lifts...

Страница 2: ...agram drawing Standard 3x400V 14 3 6 Instruction for assembly to the change of 3x400V on 3x230V 15 4 Safety regulations 18 5 Operating Instructions 18 5 1 Lifting the vehicle 19 5 2 Lowering the vehic...

Страница 3: ...lift Especially the chapter Safety accident Prevention has to be observed In addition to the safety remarks of the instructions for use the regulations and instructions being valid at the place of ope...

Страница 4: ...time intervals including Details for exchange of parts part components as mentioned in the instructions for use are to be adhered These works must only be carried out by expert personal After maintena...

Страница 5: ...se delete as applicable The initial safety check was carried out by a competent person before the initial operation The operating authority confirms the correct installation of the automotive lift the...

Страница 6: ...rted The persons below were introduced after the installation of the automotive lift The introduction was carried out from an erector of the lift manufacturer or from a franchised dealer competent per...

Страница 7: ...t They are called experts and competent person in this document Experts are persons for example self employed engineers experts who have received instruction and have experience to check and to test a...

Страница 8: ...designed for servicing vehicles It is not allowed to carry persons with the lift It s not allowed to install the standard automotive lift in a hazardous location or washing bays 2 3 Changes at the co...

Страница 9: ...Operating Instruction and Documentation SPL 4000 9 2 5 Attestation of conformity...

Страница 10: ...il tank approx 10 liter Sound level 75 dB A Connection by customer 3 N PE 400V 50 Hz fuse T16A time lag fuse observe your state regulations 3 2 Safety device 1 Safety device at the carrying arms Safet...

Страница 11: ...Operating Instruction and Documentation SPL 4000 11 3 3 Data sheet 4090 mm with extension...

Страница 12: ...Operating Instruction and Documentation SPL 4000 12 3 3 1 Data sheet 3650 mm...

Страница 13: ...Operating Instruction and Documentation SPL 4000 13 3 4 Foundation diagram 200mm...

Страница 14: ...Operating Instruction and Documentation SPL 4000 14 3 5 Electrical diagram drawing Standard 3x400V...

Страница 15: ...that reconnection may be accomplished only by an electrical specialist 1 The controller housing is from the aggregate to loose 1 screws The front cover is to be removed Afterwards can be begun with t...

Страница 16: ...Operating Instruction and Documentation SPL 4000 16...

Страница 17: ...awing Hydraulic parts list 0 1 Oil tank 0 2 motor 992463 0 3 gear pump 1BK7D6 7Q 0 4 Oil filter 980012 0 5 Oil level gauge 980098 0 6 Hydraulic block 230SPL01053 0 7 Holding valve 980480 0 8 Pressure...

Страница 18: ...raised vehicle The automotive column lift must be checked by an expert after changes in the construction have been made The main switch must be switched off and locked before work on the vehicle can c...

Страница 19: ...itioned on the pads the vehicle is not secure and the risk exists that the vehicle may fall Raise the vehicle to the required working height Press the button lifting Observe the complete process 5 2 L...

Страница 20: ...not lift Potential causes Repair failures The vehicle is too heavy The oil level is too low Defective hydraulic valve Gear pump is defective Leakage in the hydraulic system Unload the vehicle Refills...

Страница 21: ...nd the lift To guarantee the utmost availability and to ensure that the lift remains functional maintenance work contracts are organised between our clients and their local retailers A service must be...

Страница 22: ...Use abrasive paper grain 280 White rust can result from moisture laying in certain areas for long periods of time Poor aerating can also result in rust formation Rust may result from mechanical damage...

Страница 23: ...n the parts Use an standard washing up liquid and lukewarm water Do not use for cleaning a steam jet cleaning Remove all dirt careful with a sponge if necessary with a brush Pay attention that are no...

Страница 24: ...st be protected with T16A VDE0100 German regulation The minimum diameter amounts to 2 5 mm Pay attention to the tension of your state All cable ducts have to be equipped with protective coverings to p...

Страница 25: ...ine up of the columns and look if they are vertical If they aren t vertical correct with suitable bases pic 3 course of the ropes Tighten the Dowels with a dynamometric key Pay attention the regulatio...

Страница 26: ...l Fasten self locking nuts at upper side in both carriages regularly until both ropes are tighten lightly If the thread at upper side of carriage is too short the self locking nut at the other side ca...

Страница 27: ...gulations of the first installation The changing should be performed in accordance with the following points Raise the lift on approx 800 mm Switch off the main switch and lock it Loose and remove the...

Страница 28: ...of bore d 20 Thickness of the lift pieces e 0 40 Number of dowels 12 Starting torque 70 minimum thickness of concrete by using the mentioned dowels Otherwise observe the regulation of the foundation...

Страница 29: ...concrete c min 160 min 160 min 160 Diameter of bore d 20 20 20 Thickness of the lift pieces e 40 65 65 100 100 140 Number of dowels 12 12 12 Starting torque 70 Nm 70Nm 70Nm minimum thickness of concr...

Страница 30: ...ce piston rod F F F Condition of the cover F F F Condition of the welding F F F Condition electrical wires F F F Level of hydraulic oil F F F Condition of the hydraulic system F F F Condition hydrauli...

Страница 31: ...F F Condition of the cover F F F Condition of the welding F F F Condition electrical wires F F F Level of hydraulic oil F F F Condition of the hydraulic system F F F Condition hydraulic hoses F F F Fu...

Страница 32: ...f the cover F F F Condition of the welding F F F Condition electrical wires F F F Level of hydraulic oil F F F Condition of the hydraulic system F F F Condition hydraulic hoses F F F Function test wit...

Страница 33: ...e piston rod F F F Condition of the cover F F F Condition of the welding F F F Condition electrical wires F F F Level of hydraulic oil F F F Condition of the hydraulic system F F F Condition hydraulic...

Страница 34: ...e piston rod F F F Condition of the cover F F F Condition of the welding F F F Condition electrical wires F F F Level of hydraulic oil F F F Condition of the hydraulic system F F F Condition hydraulic...

Страница 35: ...e piston rod F F F Condition of the cover F F F Condition of the welding F F F Condition electrical wires F F F Level of hydraulic oil F F F Condition of the hydraulic system F F F Condition hydraulic...

Страница 36: ...e piston rod F F F Condition of the cover F F F Condition of the welding F F F Condition electrical wires F F F Level of hydraulic oil F F F Condition of the hydraulic system F F F Condition hydraulic...

Страница 37: ...e piston rod F F F Condition of the cover F F F Condition of the welding F F F Condition electrical wires F F F Level of hydraulic oil F F F Condition of the hydraulic system F F F Condition hydraulic...

Страница 38: ...ton rod F F F Condition of the cover F F F Condition of the welding F F F Condition electrical wires F F F Level of hydraulic oil F F F Condition of the hydraulic system F F F Condition hydraulic hose...

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