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09. 06. 21. Document Number  671786

Nuaire | Western Industrial Estate | Caerphilly | CF83 1NA | nuaire.co.uk

XBC75 & 85 (AS Control)

Installation Manual

5.0 ACCESS CONCEPTS

In this product range, several unique concepts have been 
implemented with a view to simplifying the installation design.

Isolate before removing any panels 

The unit must be installed with at least 650mm clearance from a 
wall / barrier. With this absolute minimum clearance, the unit may 
be connected to the power supply and control connection.  
1000mm clearance is required to remove the LPHW coil and 
electric heater.

With this clearance, unit filters may be changed, and the fans 
coils, heat exchanger and condensate tray may be inspected and 
cleaned if necessary.

The LPHW and Electrical heater settings, coil bleed and drain, and 
all other control adjustments are similarly accessible.

Side access, where possible, is preferred in all cases in terms of safe 
working access to the equipment under the CDM regulations.

Note however, that access in the situation is difficult and 
additional time should be allocated. For convenience it is preferred 
that wherever possible, this minimum access provision is not 
adopted, and it is recommended that a minimum of around 
600mm clearance (as stated in ADF 2010) is allowed. 

Where these arrangements are not suitable, the Consultant’s 
and Contractor’s project specific requirements will always be 
accommodated where possible.

5.1 Horizontal Units (e.g. XBC75-H, XBC85-H)

 

Horizontal Unit Access

Access covers on both sides of the fan unit

Control cover

Horizontal Unit Overview With Lid Removed Showing Air Paths

Intake

Extract 
from room

Exhaust

Supply 
to room

G4 Filter

Counterflow 
Heat Exchanger

8mm outside dia. 
condensate drain. 
Condensate pump 
fitted as standard 
with alarm facility

Control

LPHW or Electric Heater Battery

5.2 Vertical Units (e.g. XBC75-V, XBC85-V)

 

Vertical Unit Access

All access panels 
are located on one 
side of the fan unit

Note: Unit must be isolated before panels are removed.

Vertical Unit Overview With Lid Removed Showing Air Paths

Side View

Internal control 
panel

Intake

Supply

Extract

Discharge

End View

G4 Panel Filter access

Slide out fans

LPHW or Electric 
Heater Battery

Base Frame 
(76mm High)

8mm outside dia. condensate drain. 
Condensate pump fitted as standard 
with alarm facility.

6.0 MECHANICAL INSTALLATION

Installation must be completed by competent persons, in accordance 
with good industry practice and should conform to all governing and 
statutory bodies i.e. IEE, CIBSE, etc.

The unit will be labelled with the direction of air flow. The direction 
convention must be observed during installation.

The unit may only be operated in its intended horizontal 
installation plane. The unit MUST be fully levelled during 
installation (this is essential to ensure that condensate drains 
correctly).

The units are heavy, and should be mounted using suitable methods 
of support. The supporting structure must be assessed for structural 
suitability.

If these units are being fitted into a ceiling void a suitable support 
structure must be provided under each unit, the base frame provided is 

NOT suitable

 for this purpose.

LPHW Coils, if fitted, are tested during manufacture to 16 Bar (using 
dry compressed air). Coil and valve assemblies are similarly tested to 10 
Bar. Operation of standard equipment is rated at PN6, if the intended 
system requires higher operating pressures; please contact the Nuaire 
Technical department for advice.

Electrical connections to the unit shall be made in accordance with the 
appropriate product; and installation wiring diagrams, and shall use 
appropriately sized and rated cables.

Only the prepared apertures in the unit casing may be used for cable 
entry. Do not drill or cut the unit casing for this purpose. Cable access 
points are provided at the ends of the control enclosure.

Содержание XBC75

Страница 1: ...PARTS This unit contains fast moving rotational parts which may start automatically It is the sole responsibility of the installer to adequately guard these components REFER TO INSTRUCTION MANUAL Rea...

Страница 2: ...ttenuator Length 900 900mm 6 Unit Roof No Suffix Standard Unit No Roof WP Twin Pitched Roof Factory Fitted 3 0 DELIVERY 3 1 Receiving Equipment All equipment is inspected prior to despatch and leaves...

Страница 3: ...ensions mm and Weights kg Includes unit and 76mm high base frame Unit Code Unit Dimensions mm Control Dimensions mm Unit Weight kg Packed Weight kg A B C J K M E F G XBC75 H 2800 2126 876 940 740 940...

Страница 4: ...ion Dimensions mm Weight kg Width Height Length 4 XBC75 H MD24V Motorised dampers 24V for Horizontal XBC75 Adapt Siemens AS control units 620 560 165 14 4 XBC85 H MD24V Motorised dampers 24V for Horiz...

Страница 5: ...and Weights kg Unit Code Unit Dimensions mm Control Dimensions mm Unit Weights Packed Weights A B C J F H W D kg kg XBC75 H 2500 954 1416 610 894 60 954 2500 630 730 XBC85 H 3000 1000 1676 940 740 65...

Страница 6: ...Weight kg Width Height Length 4 XBC75 V MD24V Motorised dampers 24V for Vertical XBC75 units with Adapt Siemens AS control 620 560 165 14 4 XBC85 V MD24V Motorised dampers 24V for Vertical XBC85 unit...

Страница 7: ...ttery 5 2 Vertical Units e g XBC75 V XBC85 V 8 Vertical Unit Access All access panels are located on one side of the fan unit Note Unit must be isolated before panels are removed 9 Vertical Unit Overv...

Страница 8: ...ndition Observe and record filter pressure drops after performance commissioning Typically filter dirty condition occurs when the initial filter clean readings have been increased by 125Pa If filter m...

Страница 9: ...XBC75 H MD24V Vertical XBC75 V MD24V needs to be fitted after the silencer This ensures that breakout noise levels are kept to a minimum Fully interlocking parallel blades half inch diameter electrop...

Страница 10: ...h the switch will trip When the pressure falls below this set value the switch returns to its resting position 6 4 2 Switch Wiring The cable gland is designed for cables with alternative sheath diamet...

Страница 11: ...Air Temperature Sensor D Thermal Trip Electric Heater Only E LPHW Heater LPHW Models Only F Bypass Damper Drive G Condensate Pump Alarm H Fresh Air Temperature I Extract Fan Drive Health 6 5 2 Horizo...

Страница 12: ...mer will produce an unpredictable result and is not recommended Volt free versions of the switched live signals are also available at terminals T33 T34 T35 T36 Link two contacts to activate the signal...

Страница 13: ...MP terminals blocks 19 Removing Terminal Connections 7 7 4 Fitting Jumpers Terminal blocks can be connected together to increase the number of terminals at the same potential using push in jumpers In...

Страница 14: ...cument Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 7 8 Physical Layout Diagrams 7 8 1 Horizontal Units 25 Physical Layout Ho...

Страница 15: ...15 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 7 8 2 Vertical Units 26 Physical Layout Vertical Units...

Страница 16: ...ly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 7 9 Wiring Diagrams All inter connections between circuit boards blowers and sensors are made at the factory This diagram only shows th...

Страница 17: ...17 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual 28 Wiring Diagram Electric Heater...

Страница 18: ...clockwise or anticlockwise It is recommended that the frost condition temperature is set at 4 C 8 2 Electric Frost Coils 8 2 1 Wiring The heater requires two connections the relay link up and the 400V...

Страница 19: ...or cooling options 9 8 Frost Protection Should the internal temperature of the unit fall below a value defined in the commissioning variables the control will override all heating cooling logic to ope...

Страница 20: ...ean with a soft brush or vacuum Check for signs of contamination 10 3 Annually Thoroughly inspect the unit and its components for corrosion acting immediately to treat restore any damaged areas All el...

Страница 21: ...on plate attached to the unit casing Part Number Description XBC75 V FILTERKIT XBC75 Replacement G4 Panel Filters x4 776187 XBC75 Replacement Blower Assembly x1 18kg XBC75 H FILTERKIT XBC85 Replacemen...

Страница 22: ...er and steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified operational limits for the equipment are adhered to e g operational air temperature...

Страница 23: ...23 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual NOTES...

Страница 24: ...24 09 06 21 Document Number 671786 Nuaire Western Industrial Estate Caerphilly CF83 1NA nuaire co uk XBC75 85 AS Control Installation Manual NOTES...

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