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05. 11. 20. Leaflet Number  671828

BOXER BPS 

ECOSMART CONNECT CONTROL (CO)

7

3.3 Unit Protection

4.2 Air Leakage

4.3 Unit Joints

3.4 Unit Storage

4.0 ERECTION & ASSEMBLY

4.1 Unit Location

Unless otherwise specified, unit sections will be delivered to site covered in 

“shrink wrap”  polythene, which should provide a more than adequate level of 

protection against inclement weather.

Should alternative methods of unit protection be required (i.e. timber, Corex, 

or flame retardant materials), Nuaire Limited should be notified of the specific 

requirements at the pre- contract stage. Waste must be disposed of by a 

registered waste carrier in accordance to national regulations.

Loading, transportation, off loading and site positioning can cause the air 

handling unit structures to move, therefore panel seals will not always remain 

fully intact.

It is inevitable that in such cases, re-sealing of the units panels and joints may 

have to be carried out on site for the air-handling units to achieve the required 

leakage classification.

Door locking mechanisms may also have to be adjusted.

Nuaire cannot be held responsible for the units failing a site leakage

test if the above have not been carried out correctly.

After unwrapping, temporarily remove the rubber weatherproof cover strip and 

M10 base frame bolts from any modules and store in a safe location for later 

use.

Apply the sealing gasket as necessary to the mating faces of the unit frames. 

Typically the sealing gaskets are pre-fitted to the heat exchanger module; 

ancillary modules will be provided with a roll of sealing gasket for on-site fitting.

Make the unit joints in the following order:

Left and right hand side M10 bolts between the modules’ base frames 
(See Figure 5).

Left and right hand side M6 Lower 3 axis alignment clamps (see Figure 6).

Left and right hand side M6 Middle 3 axis alignment clamps.

Left and right hand side M6 Upper 3 axis alignment clamps.

Finally, where the roofs of the two sections meet, the rubber weatherproof cover 

strip removed earlier must be applied to seal the seam (see Figure 7).

Air leakage, air blow marks to the unit casings and unacceptable noise levels 

could result if the correct installation procedures are not employed.

The equipment must be stored in a dry, internal location. Ductwork connection 

apertures should be sealed against the ingress of dust, water and vermin. 

Note that units that are intended for external locations are generally not fully 

weatherproofed until their installation, including ductwork connections, is 

complete.

If the storage period is to exceed two months, contact Nuaire for guidance 

on the appropriate ‘mothballing’ procedures. Do not stack units, modules or 

components.

Installation must be carried out by competent personnel, in accordance with 

good industry practice, with the appropriate authority and in conformance with 

all statutory and governing regulations.

The unit should stand upright and level on the floor, foundation or supporting 

steelwork which should be rigid, flat and level and should be capable of 

supporting the weight of the unit including water or refrigerant in the coils.

Nuaire Limited takes no responsibility for the coordination of support.

To prevent possible reintroduction of contaminated air through the outside air 

intake, the unit should be located away from building flue stacks or exhaust 

ventilators.

Once assembled and in position, sufficient free space must be available adjacent 

to the unit for future inspection, maintenance, component service, repair and 

replacement and connection of services. 

It is recommended that at least half the unit width (horizontally arranged 

units) + 100mm be allowed. A minimum of 600mm is required for regular 

maintenance.

Motors are fitted with ‘sealed for life’ bearings and do not require any 

lubrication. All dampers should be rotated and lubricated as necessary.

3.5 Lubrication

IMPORTANT

Sufficient clearance for U-traps on condensate drain and

overflow connections should also be considered by the

purchaser.

IMPORTANT

Prior to making the unit joints, you must ensure the base frames of 

adjoining modules are contiguous (fully touching) along the width of 

the unit.  Failure to do so can result in deformation of the unit frame 

when using the three axis alignment clamps.

Figure 5. M10 base frame bolt.

Figure 6. Three axis alignment clamp.

Содержание ecosmart CONNECT BPS

Страница 1: ...828 nuaire co uk 029 2085 8200 Horizontal BPS with INSTALLATION MAINTENANCE INSTRUCTIONS Control 2016 ErP COMPLIANT LEAKAGE CLA SS T H E R MAL RID G I N G CLA SS TB1 D EFLECTIO N CL A SS D1 FOR THE CO...

Страница 2: ...Reverse Cycle coil is supplied as standard with Mitsubishi Mr Slim Condenser s and inbuilt PAC Control Note control wiring and piping by others thermistor wiring included Installation must be carried...

Страница 3: ...ontal PHX Units Frost Coil LPHW 3 B AH FL R BPS size Frost Coil LPHW Right Handed for Horizontal PHX Units B AH FL L BPS size Frost Coil LPHW Left Handed for Horizontal PHX Units Recirculation Module...

Страница 4: ...During installation commissioning operation and maintenance of an air handling unit operatives may be exposed to hazards including rotating components refrigerants and high voltage electricity If misu...

Страница 5: ...isplayed on the packaging Some of the modules have an uneven weight distribution and this will be indicated by labelling where appropriate Offloading and positioning of the equipment is the responsibi...

Страница 6: ...covered fork lifting channels are located across the width of the base frame if the module length is sufficient to allow this For shorter modules the fork lifting points will be along the length of t...

Страница 7: ...e 7 Air leakage air blow marks to the unit casings and unacceptable noise levels could result if the correct installation procedures are not employed The equipment must be stored in a dry internal loc...

Страница 8: ...be removed prior to operation of the thermal wheel module IMPORTANT If a frost coil is not fitted then appropriate control methods must be taken to prevent the coils filters and other equipment from...

Страница 9: ...32 and 42 the pre assembled dampers and terminals are provided with lifting eyes for on site hoisting into position see Figure 11 below Thoroughly inspect the unit after installation is complete The i...

Страница 10: ...nit filters may be changed and the fans coils heat exchanger and condensate tray may be inspected and cleaned if necessary 3 The LPHW and Electrical heater settings coil bleed and drain and all other...

Страница 11: ...ed Extract Supply Intake Exhaust Model shown is right handed Figure 14 Access for horizontal plate heat exchanger units Right and Left handed EXTRACT SUPPLY INTAKE DISCHARGE Access Shown from top Left...

Страница 12: ...se ensure that the condensate hose is connected between modules Care must be taken to ensure a constant fall in gradient is maintained and the hose is kept taught see Figure 15 Access is available in...

Страница 13: ...upply contactor Denotes any character These values do NOT include the condenser units which are powered by a separate supply See the table below or condenser manual Single heater models require a sepa...

Страница 14: ...Heat demand the relay is powered when heating is selected Cool demand the relay is powered when cooling is selected A fan start delay can be imposed to allow the damper time to open This is adjustabl...

Страница 15: ...TERMINAL BLOCKS The earth terminal block green yellow has a direct electrical connection to the DIN rail with the earthing foot earth connection only TERMINATION OF FINE STANDED CONDUCTORS Open the cl...

Страница 16: ...Figure 19 Main wiring points for the customer is to the isolators situated on the sides of the units as shown below Note Cable glands for additional ancillary cabling ISOLATOR POSITIONED ON ELECTRIC H...

Страница 17: ...ed to reference the required connection and wiring diagrams Example Unit onsite has code B815H ER CO L This indicates a size 15 unit with electric heating and reverse cycle cooling Section 9 4 and 9 1...

Страница 18: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO 8 2 Basic Connection Diagram BPS Sizes 05 10 15 20 No Condenser Control Figure 20...

Страница 19: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 19...

Страница 20: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO 8 3 Basic Connection Diagram BPS RC Sizes 05 10 with Mitsubishi Reverse Cycle DX Control Figure 21...

Страница 21: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 21...

Страница 22: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO 8 4 Basic Connection Diagram BPS RC Sizes 15 20 with Mitsubishi Reverse Cycle DX Control Figure 22...

Страница 23: ...28 BOXER BPS ECOSMART CONNECT CONTROL CO 23 F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Connection Diagrams Connect Connection Diagrams dwg 07 11 2017 09 45 43...

Страница 24: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO 8 5 1 BPS Internal Wiring Sizes 05 20 No Heating or LPHW Sheet 1 8 5 BPS Internal Wiring Sizes 05 20 No Heating or LPHW Figure 23...

Страница 25: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 25...

Страница 26: ...085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Sch 8 5 2 BPS Internal Wiring Sizes 05 20 No Heating or LPHW...

Страница 27: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 27 hematics Connect Control Diagrams dwg 07 11 2017 09 42 47 AutoCAD PDF Smallest File pc3...

Страница 28: ...ONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control 8 6 BPS Internal Wiring Sizes 05 20 Electric Heating 8 6 1 BPS Internal...

Страница 29: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 29 Diagrams dwg 07 11 2017 09 42 49 AutoCAD PDF Smallest File pc3...

Страница 30: ...085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schema 8 6 2 BPS Internal Wiring Sizes 05 20 Electric Heating...

Страница 31: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 31 atics Connect Control Diagrams dwg 07 11 2017 09 42 51 AutoCAD PDF Smallest File pc3...

Страница 32: ...ER BPS ECOSMART CONNECT CONTROL CO 8 7 BPS Internal Wiring Sizes 05 10 No Heating or LPHW with Mitsubishi Reverse Cycle DX 8 7 1 BPS Internal Wiring Sizes 05 10 No Heating or LPHW with Mitsubishi Reve...

Страница 33: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 33...

Страница 34: ...NNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Diag 8 7 2 BPS Internal Wiring Sizes 05 10 No Heating or LPHW wi...

Страница 35: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 35 grams dwg 07 11 2017 09 42 57 AutoCAD PDF Smallest File pc3...

Страница 36: ...ject Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Di 8 8 BPS Internal Wiring Sizes 15 20 No Heating or LPHW with Mitsubishi Reverse Cycle DX 8 8 1 BPS Intern...

Страница 37: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 37 iagrams dwg 07 11 2017 09 42 58 AutoCAD PDF Smallest File pc3...

Страница 38: ...NNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Diag 8 8 2 BPS Internal Wiring Sizes 15 20 No Heating or LPHW wi...

Страница 39: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 39 grams dwg 07 11 2017 09 43 00 AutoCAD PDF Smallest File pc3...

Страница 40: ...oject Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Diag 8 9 BPS Internal Wiring Sizes 05 10 Electric Heating with Mitsubishi Reverse Cycle DX 8 9 1 BPS Inter...

Страница 41: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 41 grams dwg 07 11 2017 09 43 05 AutoCAD PDF Smallest File pc3...

Страница 42: ...ONNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Diag 8 9 2 BPS INTERNAL WIRING Sizes 05 10 Electric Heating wit...

Страница 43: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 43 grams dwg 07 11 2017 09 43 07 AutoCAD PDF Smallest File pc3...

Страница 44: ...XER BPS ECOSMART CONNECT CONTROL CO 8 10 1 BPS Internal Wiring Sizes 15 20 Electric Heating with Mitsubishi Reverse Cycle DX Sheet 1 8 10 BPS Internal Wiring Sizes 15 20 Electric Heating with Mitsubis...

Страница 45: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 45...

Страница 46: ...NNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Diag 8 10 2 BPS Internal Wiring Sizes 15 20 Electric Heating wit...

Страница 47: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 47 grams dwg 07 11 2017 09 43 10 AutoCAD PDF Smallest File pc3...

Страница 48: ...the heater supply contactor The frost coil is fitted with a burst fired controller with integral setpoint air off thermistor air in frost stat thermal cut out and contactor The burst fired controller...

Страница 49: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 49 9 4 Electric Heater Frost Coil Wiring BPS Sizes 05 10 15 20 Figure 36...

Страница 50: ...off temperature is set by the end user via the adjustment dial Eg ESCO TDS If no display room modules are fitted the controller setpoint can be adjusted by changing the BACnet Software Setpoint objec...

Страница 51: ...ld be connected to ensure that full counter flow exists i e the entering airflow meets the return connection All coils should be connected with the flow at the bottom and the return at the top unless...

Страница 52: ...e Function of slide seal Function of transverse seal Condition of casing Condition of wheel Remove dust and fibres with a soft brush or vacuum cleaner Use caution when blowing dirt out with compressed...

Страница 53: ...e is modified or removed Nuaire will accept warranty on the hardware unit provided the replacement does not control the unit beyond its specified limits refer to Nuaire testing standards and Applicati...

Страница 54: ...Equipment stored on site prior to installation should be protected from the weather and steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified op...

Страница 55: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 55 NOTES...

Страница 56: ...strial Estate Caerphilly CF83 1NA t 44 0 29 2085 8200 f 44 0 29 2085 8222 e info nuaire co uk www nuaire co uk 05 11 20 Leaflet Number 671828 As part of our policy of continuous product development Nu...

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