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05. 11. 20. Leaflet Number  671829

BOXER BPS 

ECOSMART ADAPT (TREND) CONTROL (AT)

15

7.0 DESCRIPTION OF CONTROL - SOFTWARE STRATEGY

The system incorporates a web enabled Trend iQ4E/12/LAN/BAC/230 controller, and is augmented by application 

specific unit interface and diagnostic circuits. Controller software is optimised and pre-configured, each unit/

control assembly is fully functionally tested at works (refer to technical documentation for full controller functional 

specification).

7.11 CO

2

 CONTROL

7.16 PARTIAL RECIRCULATION DAMPER (OPTIONAL)

7.12 SUPPLY TEMPERATURE CONTROL

7.13 FROST PROTECTION

7.15 MITSUBISHI REVERSE CYCLE DX (OPTIONAL)

7.14 NIGHT COOLING / SUMMER FREE COOLING 

7.17 ALARMS
7.17.1 CRITICAL ALARM (LATCHING)

7.17.3 THERMAL TRIP

7.17.2 MAINTENANCE ALARMS (NON-LATCHING)

When a CO

2

 sensor is selected via UI4 & 5 function knobs, and an enable signal 

is received, ventilation will increase to reduce CO

2

 concentration the target 

CO

2

 setpoint. The target CO

2

 sensor setpoint can be changed as one of the 

commissioning setpoints.

A minimum-on module is connected to the heat/cool relay in order to stop 

frequent mode switching.

Although the controller outputs a variable 0-10v heating/cooling voltage, the 

Mitsubishi condenser can only run at 7 discrete levels and so cannot supply an 

accurate supply air temperature. 

The PAC boards are powered from the BPS control so the only connections 

required to the Outdoor condenser are S2 & S3. For the same reason, SW8-3 

must be set to “ON” on the outdoor unit.

If a partial recirculation module is fitted, the recirculation damper will open/
close via iQ4-8DO Relay 6 according to the following strategy.
If the room temperature is more than 5°C(adjustable) from the setpoint and 
free-cooling or free-heating is not available then partially recirculate the air.
This aids heating and cooling elements and also avoids thermal loss from the 
room.

While an enable signal is present, this mode modulates heating, cooling & 
heat exchanger bypass dampers with the aim of the supply air reaching the 
temperature setpoint. Please note that heating and cooling outputs will only 
function if the HeatingType or CoolingType setpoints are set to heating or 
cooling options.

Should the internal temperature of the unit fall below a value defined in the 
commissioning variables, the control will override all heating/cooling logic to 
open the LPHW or CW control valves, if fitted. This is to allow any protective 
flow through the heating/cooling coils. The supply fan will also stop and the 
appropriate frost protection software module will enter an alarm state. This 
period will last for a minimum of 5 minutes by default. The fault relay will also 
open. Heat and cool demand relays will not operate but digital inputs “Frost 
Protecting LPHW” or “Frost protecting CW” will enter an alarm state. Please 
note that frost protection will only function if the HeatingType or CoolingType 
setpoints are set to LPHW or CW.

For units for use with Mitsubishi reverse cycle condenser units, one or more 
PACIF012B-E Interface boards are fitted inside the control panel. The controller 
interacts with this board in the following ways:

Digital Output Heat/Cool selection from iQ4E relay 8. Another relay is 
used to split output over multiple boards.

0-10v Heat/Cool demand from iQ4E OUT14.

Faults are monitored via iQ4E IN8 (Alarm circuit 2). A relay is fitted to 
reverse the fault action.

The defrost status relay is connected to the enable input of the controller 
to start the fans when the condenser enters defrost mode.

When Mitsubishi Reverse Cycle DX is fitted, this is selected in software by setting 

the cooling type “3-Reverse Cycle”. A heating type is not required unless another 

heating type is fitted (eg LPHW).

Once this is selected cooling and heating demand will share iQ4E OUT14 and 

heat/cool is decided on the state of iQ4E relay 8. (Energised = Cool Demand) 

For the cases where Reverse Cycle DX and another heating type are both fitted, a 

schedule module is provided in the Trend strategy. When the schedule is on, the 

heating output reverts to LPHW/Electric heating.

The enable run-on time must be set to 3 minutes for reverse cycle units. This is 

required in order to keep the compressor running for at least 3 minutes for each 

period. 

Once enabled in software, this routine uses an individual time schedule to cool 
the fabric of the building at night using only the external air. This mode only 
functions if the daytime temperature is above the setpoint, cooling is possible 
and if the cooling air is not too cold.

Once in critical alarm state the unit will drive all heating and cooling outputs 
to 0V. Other functions continue as normal. The critical alarm is latched and 
required manual reset or power cycle to clear.

In case of software failure, as a final resort, the electric heater is protected by 
a fail-safe thermal overload switch. This switch disables the heater controller 
via a contactor once the temperature reaches 80°C. When this occurs, the 
critical alarm will latch in software and the supply contactor will latch in the off 
position.

Once the unit cools, the contactor will remain latched off until power cycle.

Once in maintenance alarm state the only action taken is de-energising of the 
fault relay. Once the trigger is removed, the alarm will reset automatically.

Causes of critical alarm:

 Fan fail via fault circuit 1.

 Heater overtemp via fault circuit 1.

Causes of maintenance alarm:

 Condensate pump fault via alarm circuit 2

dp Filter fault via alarm circuit 2.

IO damper fault via alarm circuit 2.

Thermal Wheel fault via alarm circuit 2.

Sensor failure

Low supply temperature, default 8°C (Can be set to stop fans if required).

Frost protection routine active, deafult 4°C (Only runs if water valves are 
selected as fitted)

Excessively high supply temperature reading (Will stop heating). 

If pump fault circuit is broken two additional events occur in order to stop 

condensate production.

The heat exchanger will enter bypass mode.

Alarm 2 circuit will break, stopping cooling functions. 

All alarms have a hold off period set by the setpoint “Alarm delay”.

Содержание B815H/ER/AT-L

Страница 1: ...r 671761 Horizontal BPS with INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS Trend Control 2016 ErP COMPLIANT LEAKAGE CLA SS T H E R MAL RID G I N G CLA SS TB1 D EFLECTIO N CL A SS D1 FOR THE COMPLETE...

Страница 2: ...1 0 UNIT INTRODUCTION 3 2 0 HEALTH SAFETY 5 3 0 DELIVERY RECIEPT OF EQUIPMENT 6 4 0 ERECTION ASSEMBLY 8 5 0 ACCESS TO UNITS 11 6 0 INTERNAL CONNECTIONS 13 7 0 CONTROL STRATEGY 14 8 0 ELECTRICAL DETAIL...

Страница 3: ...verse Cycle coil is supplied as standard with Mitsubishi Mr Slim Condenser s and inbuilt PAC Control Note control wiring and piping by others thermistor wiring included Installation must be carried ou...

Страница 4: ...d for Horizontal PHX Units Frost Coil LPHW 3 B AH FL R BPS size Frost Coil LPHW Right Handed for Horizontal PHX Units B AH FL L BPS size Frost Coil LPHW Left Handed for Horizontal PHX Units Recirculat...

Страница 5: ...d to During installation commissioning operation and maintenance of an air handling unit operatives may be exposed to hazards including rotating components refrigerants and high voltage electricity If...

Страница 6: ...he packaging Some of the modules have an uneven weight distribution and this will be indicated by labelling where appropriate Offloading and positioning of the equipment is the responsibility of the p...

Страница 7: ...this covered fork lifting channels are located across the width of the base frame if the module length is sufficient to allow this For shorter modules the fork lifting points will be along the length...

Страница 8: ...5 Air leakage air blow marks to the unit casings and unacceptable noise levels could result if the correct installation procedures are not employed The equipment must be stored in a dry internal loca...

Страница 9: ...with the requirements of BS EN 378 Units must be fitted with gas detection systems or deploy other suitable control method to ensure that in the event of a refrigerant leak the Lower Flammability Limi...

Страница 10: ...gs The inlet outlet dampers and roof terminals are pre assembled on a single skinned panel The panel is easily fitted to the unit with a series of quarter turns provided with a locking key See fig 8a...

Страница 11: ...enience it is preferred that wherever possible this minimum access provision is not adopted and it is recommended that a minimum of around 600mm clearance as stated in ADF 2010 is allowed 6 Where thes...

Страница 12: ...s left handed Extract Supply Intake Exhaust Model shown is right handed Figure 11 Access for horizontal plate heat exchanger units Right and Left handed EXTRACT SUPPLY INTAKE DISCHARGE Access Shown fr...

Страница 13: ...en the Supply Module and the Heat exchanger module The recirculation section is pre fitted with all the relevant looms and is plug and play into the standard Supply and HX sections Each section must b...

Страница 14: ...hen energised it gives a 24vac signal to both I O dampers to open When installed there is the option of connecting the internal damper close switch to the fault circuit alarm circuit 2 orange wires Wh...

Страница 15: ...units for use with Mitsubishi reverse cycle condenser units one or more PACIF012B E Interface boards are fitted inside the control panel The controller interacts with this board in the following ways...

Страница 16: ...rce Recirc damper to recirc mode On Off Off 52 Damper NoRecirc Force Recirc damper out of recirc mode On Off Off Knob No Name Description Range Default 2 Run on Time Run on timer value 0 3600 Sec 0 se...

Страница 17: ...10 v 10 v 32 Extract Fan Voltage Limit The maximum voltage to be supplied to the fan motor 6 10 v 10 v 41 CP Loop Gain Constant Pressure Loop Gain 0 50 0 5 42 IO Damper Delay Delay to allow inlet outl...

Страница 18: ...elease lid duct sensor Two part terminals to facilitate wiring 24 Vac dc supply Adjustable depth duct mounting flange option FEATURES Pre calibrated for ease of commissioning IP65 Operates over 10 to...

Страница 19: ...ter supply contactor Denotes any character These values do NOT include the condenser units which are powered by a seperate supply See the table below or condenser manual Single heater models require a...

Страница 20: ...at the volt free contacts are not fused If these are used to power any external equipment the installer must provide adequate fusing or other protections Trend 8D relays are rated at 5A 240Vac resisti...

Страница 21: ...rminals EARTH TERMINAL BLOCKS The earth terminal block green yellow has a direct electrical connection to the DIN rail with the earthing foot earth connection only TERMINATION OF FINE STANDED CONDUCTO...

Страница 22: ...L DETAILS Figure 9 Main wiring points for the customer is to the isolators situated on the sides of the units as shown below Note Cable glands for additional ancillary cabling ISOLATOR POSITIONED ON E...

Страница 23: ...cooling is present The below tables can then be used to reference the required connection and wiring diagrams Example Unit onsite has code B815H ER AT L This indicates a size 15 unit with electric hea...

Страница 24: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 CONNECTION WIRING DIAGRAMS 9 2 BASIC CONNECTION DIAGRAM BPS Sizes 05 10 15 20 No Condenser Control...

Страница 25: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 25 Figure 10...

Страница 26: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 4 BASIC CONNECTION DIAGRAM BPS RC Sizes 05 10 with Mitsubishi Reverse Cycle DX Control...

Страница 27: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 27 Figure 11...

Страница 28: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 5 BASIC CONNECTION DIAGRAM BPS RC Sizes 15 20 with Mitsubishi Reverse Cycle DX Control...

Страница 29: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 29 Figure 12...

Страница 30: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 7 BPS INTERNAL WIRING Sizes 05 20 No Heating or LPHW Sheet 1...

Страница 31: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 31 Figure 13...

Страница 32: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 7 BPS INTERNAL WIRING Sizes 05 20 No Heating or LPHW Sheet 2...

Страница 33: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 33 Figure 14...

Страница 34: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 8 BPS INTERNAL WIRING Sizes 05 20 Electric Heating Sheet 1...

Страница 35: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 35 Figure 15...

Страница 36: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 8 BPS INTERNAL WIRING Sizes 05 20 Electric Heating Sheet 2...

Страница 37: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 37 Figure 16...

Страница 38: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 10 BPS INTERNAL WIRING Sizes 05 10 No Heating or LPHW with Mitsubishi Reverse Cycle DX Sheet 1...

Страница 39: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 39 Figure 17...

Страница 40: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 10 BPS INTERNAL WIRING Sizes 05 10 No Heating or LPHW with Mitsubishi Reverse Cycle DX Sheet 2...

Страница 41: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 41 Figure 18...

Страница 42: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 11 BPS INTERNAL WIRING Sizes 15 20 No Heating or LPHW with Mitsubishi Reverse Cycle DX Sheet 1...

Страница 43: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 43 Figure 19...

Страница 44: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 11 BPS TREND INTERNAL WIRING Sizes 15 20 No Heating or LPHW with Mitsubishi Reverse Cycle DX Sheet 2...

Страница 45: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 45 Figure 20...

Страница 46: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 13 BPS INTERNAL WIRING Sizes 05 10 Electric Heating with Mitsubishi Reverse Cycle DX Sheet 1...

Страница 47: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 47 Figure 21...

Страница 48: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 13 BPS INTERNAL WIRING Sizes 05 10 Electric Heating with Mitsubishi Reverse Cycle DX Sheet 2...

Страница 49: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 49 Figure 22...

Страница 50: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 14 BPS INTERNAL WIRING Sizes 15 20 Electric Heating with Mitsubishi Reverse Cycle DX Sheet 1...

Страница 51: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 51 Figure 23...

Страница 52: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 14 BPS INTERNAL WIRING Sizes 15 20 Electric Heating with Mitsubishi Reverse Cycle DX Sheet 2...

Страница 53: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 53 Figure 24...

Страница 54: ...re fitted with its own internal control panel The control is powered by a 400Vac 50Hz 3 phase Neutral supply This must be isolated local to the unit and fitted with appropriate overcurrent and fault p...

Страница 55: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 55 Figure 26 10 2 1 ELECTRIC HEATER FROST COIL WIRING BPS Sizes 05 10 15 20...

Страница 56: ...fan section is via hinged or lift off panels Cable entry must be made through the apertures provided Screwed glands with cable restraint devices should be used Access to the fan is normally gained by...

Страница 57: ...RTANT If the unit contains a thermal wheel heat exchanger please ensure that the rotation sensor is aligned with the sensing studs as this can become misaligned during transport installation thus caus...

Страница 58: ...dust removed Thoroughly inspect the unit and its components for corrosion acting immediately to treat restore any damaged areas Check all earth connections Check thermal wheel belt motor bearings seal...

Страница 59: ...quipment stored on site prior to installation should be protected from the weather and steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified oper...

Страница 60: ...strial Estate Caerphilly CF83 1NA t 44 0 29 2085 8200 f 44 0 29 2085 8222 e info nuaire co uk www nuaire co uk 05 11 20 Leaflet Number 671829 As part of our policy of continuous product development Nu...

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