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NOL Compact Modulating

Page 10

The volume of air required for combustion must

also be varied as the nozzle output varies, and this

is done by the air control damper operated by a

flexible  steel  cable  connected  to  a  lever  system

bearing against the air control cam.
Once the oil cam has been adjusted as described

in the 

commissioning 

section of this handbook, the

profile of the air cam must be adjusted to give the

required combustion conditions. This is achieved

by turning the thumbscrews under the cam in or

out as the burner is ‘inched’ through its firing range.
The air control damper is spring loaded ‘open’ for

safety in the event of cable failure.

O

PERATION

When the boiler control calls for heat, the burner

modulating  unit  will  travel  to  the  ‘high  flame’

position  and  interlock  the  control  circuit.  An  air

pre purge will take place at this position for a pre

determined period, at the end of which the burner

sequence controller will stop until the modulating

unit has travelled to the ‘low flame’ position and

interlocked the control circuit again. The sequence

control will now recommence its operational cycle

and the burner will light and remain at low flame

until the high flame release signal is given by the

sequence control.
Under the instruction of the modulating controller,

the modulating unit will now move to high flame

and remain at this position until the desired boiler

temperature/pressure is attained. From this stage,

the  modulating  controller  will  drive  the  burner

towards  the  low  flame  position,  but,  depending

on  the  temperature/pressure,  will  stop  in  any

intermediate  position  between  low  and  high

flame.

C

OMMISSIONING

I

MPORTANT

  -  S

AFETY

It  is  essential  that  commissioning  shall  be

undertaken  only  by  suitably  qualified  and

experienced  personnel.  In  the  case  of  NOL

Modulating  burners,  commissioning  engineers

should be experienced in pressure jet oil burner

commissioning.  Nu way  can  accept  no

responsibility  for  consequential  loss,  damage  or

personal injury which results from a failure to follow

the commissioning instructions provided or from

commissioning  procedures  being  undertaken  by

unqualified  personnel.

E

MERGENCY

  I

NSTRUCTIONS

NOL  Modulating  burners  are  designed  and

constructed to meet current legislation. When used

in accordance with the instructions provided, NOL

Modulating  burners  are  unlikely  to  produce  a

hazardous condition. If, however such a condition

should  arise  in  connection  with  the  burner,  the

appliance or of any instrument, machine or service

in  the  vicinity  of  the  burner,  the 

OIL  AND

ELECTRICITY  SUPPLIES

 

SHALL  BE  ISOLATED

IMMEDIATELY

 and they shall remain isolated until

the fault has been identified and rectified.

Inspection

Before commissioning is begun it is important to:

•

Check that the electrical wiring is complete

and complies with all applicable Codes and

Standards.

•

Ensure that the fuses are fitted and are of the

correct rating.

•

Check electrical earthing.

•

Verify that the oil supply system is correctly

designed  and  that  the  supply  pipework  is

correctly sized and free from leaks.

•

Ensure  that  all  manual  fuel  isolation  valves

are operable, fully closed and leak tight.

•

Make  all  personnel  involved  in  the

commissioning aware of the location of the

emergency  fuel  and  electricity  isolation

points.

•

Check  that  fittings  for  bleed  and  pressure

testing are fitted.

•

Establish  that  the  appliance  is  in  an

appropriate and safe condition to be fired;

for example, that there is water in the boiler.

•

Set the appliance controls to call for heat.

•

Check the appliance’s ventilation and flueing

arrangements.

•

Ensure that any warning notices appropriate

to  the  commissioning  procedure  are  in

position.

•

Ensure  that  all  necessary  tools  and  test

equipment are available and ready for use.

Essential  items  include  temperature

measuring instruments for measuring flue gas

and  appliance  water  temperatures,  and  a

means  of  analysing  the  flue  products  for

carbon dioxide (CO

2

), oxygen (O

2

), carbon

monoxide (CO) and smoke.

Содержание NOL

Страница 1: ...Page 1 NOL Compact Modulating HANDBOOK Series NOL fully automatic oil burner Models NOL Compact Modulating Class D Oil ...

Страница 2: ...ents 6 Plant Room Ventilation 6 Existing Appliances 7 Combustion Chamber Conditions 7 INSTALLATION 7 General 7 Fitting to the Appliance 7 Oil Supply Connections 7 Electrical Power Connection 7 BURNER AIR CONTROLS 7 Air Diffuser 7 BURNER OIL CONTROLS 7 Oil Nozzle 7 Oil Control Train 7 Modulating Unit 7 BURNER OIL SYSTEM 8 ELECTRICAL CONNECTIONS 9 OPERATION 10 COMMISSIONING 10 IMPORTANT SAFETY 10 EM...

Страница 3: ...res average water temperature and CO2 or O2 concentration ROUTINE MAINTENANCE OF NOL MODULATING BURNERS 13 General 13 Daily Checks 14 Photoelectric Cell 14 Replenishing the Fuel Supply 14 Boiler Combustion Surface 14 FAULT FINDING 14 If the Burner Fails to Start 14 If the burner is found at lockout red lockout lamp illuminated 14 Flame Occurs Followed by Immediate Lockout 14 The Burner Starts With...

Страница 4: ...NOL Compact Modulating Page 4 BURNER COMPONENT IDENTIFICATION Standard Burner Arrangement Shown All dimensions are mm 851 5 352 7 21 ...

Страница 5: ... 4 7 6 0 3 4 7 5 4 7 5 4 7 8 3 0 4 4 4 5 2 5 0 3 8 3 0 5 L O N 5 6 4 1 2 7 0 3 4 0 8 4 0 8 4 0 8 4 4 5 2 5 0 3 8 2 0 6 L O N 0 4 4 4 7 6 0 3 4 7 5 4 7 5 4 7 8 3 0 4 4 4 5 2 5 0 3 4 3 0 6 L O N 0 4 4 4 7 6 0 3 4 0 8 4 0 8 4 7 8 3 0 4 4 4 5 2 5 0 3 8 3 0 6 L O N 5 6 4 1 2 7 0 3 4 0 8 4 0 8 4 0 8 4 4 5 2 5 0 3 8 3 5 8 L O N 5 6 4 1 2 7 0 3 4 7 3 5 0 8 4 0 8 4 0 8 2 5 0 3 M E T I N O I T P I R C S E D...

Страница 6: ... complete the manual Literature on proprietary components is available on request SITE CONDITIONS AND SERVICES Fuel Storage and Handling The requirements of BS2869 will ensure that the fuel is suitable Under sustained cold and exposed conditions class D grade of fuel should be stored and supplied to the burner at a minimum temperature of 5 C 41 F Fuel Supply The oil line should consist of metallic...

Страница 7: ...facturers instructions BURNER AIR CONTROLS A motorised cable driven air flap controls the air for combustion It is located inside the air inlet Air Diffuser The air diffuser creates a pressure drop to ensure good fuel air mixing and flame stability BURNER OIL CONTROLS Oil Nozzle The oil nozzle is of the spill back type and is fitted to the front end of the inner assembly and located in the flame t...

Страница 8: ... 77 M E T I N O I T P I R C S E D 1 h c t i w S e r u s s e r P 2 e v l a V l o r t n o C l l i p S 3 e v l a v k c e h c n r u t e R n o N 4 e g u a G e r u s s e r P d e e F 5 e g u a G e r u s s e r P l l i p S 6 e v l a V f f O t u h S e g u a G 7 k c o l B d l o f i n a M r e n r u B 8 d e e F e v l a V y t e f a S C N 9 n r u t e R e v l a V y t e f a S C N 0 1 p m u P l i O 1 1 e l z z o N ...

Страница 9: ...6833 1 3 6 86 62 7 6833 7 7 K 7 7 7 7 3 1 32 5 7 51 211 7 216 9 3 1 3 8 6 32 5 7 51 211 7 216 9 851 5 7 50 1 675 3 237 21 5 029 3 1 3 8 6 ELECTRICAL CONNECTIONS M E T I N O I T P I R C S E D 2 F t n e m u r t s n I t i m i L e c n a i l p p A 1 H l a n g i S t l u a F r e n r u B 2 H l a n g i S g n i t a r e p O r e n r u B 1 N t n e m u r t s n I f f O n O e c n a i l p p A 1 P n u R s r u o H g...

Страница 10: ...l burner commissioning Nu way can accept no responsibility for consequential loss damage or personal injury which results from a failure to follow the commissioning instructions provided or from commissioning procedures being undertaken by unqualified personnel EMERGENCY INSTRUCTIONS NOL Modulating burners are designed and constructed to meet current legislation When used in accordance with the in...

Страница 11: ...id on the modulating cam box unit Switch on the burner at the control panel The modulating unit camshaft should now rotate to the high flame setting and the combustion air motor will start the air pre purge phase Allow the fan motor to run up to speed switch off the burner and check the fan rotation Anti clockwise as viewed from the motor side as the fan slows down Remove and cover the photoelectr...

Страница 12: ... Plunger Locking Screws Profile Band Cam Lever Operating Cable Adjuster Locking Screws Profile Adjuster Retaining Saddle Cable Adjuster Oil Cam A Air Cam B Oil Cam View On A Air Cam View On B View of Servomotor from underside cover removed showing position of disengagement lever Rotation for High Flame position Cams shown in the Low Flame Position Fig 1 Fig 2 Spill Pressure Reduce Increase ...

Страница 13: ...oil flow Continue to repeat a to d until the high flame oil rate is correct When a satisfactory flame is achieved again check the line and spill pressures Inch the camshaft back to the low flame position The oil consumption rate should now be between 35 and 50 of the rated maximum Measure the flue gas composition and adjust the combustion air volume as necessary Check the burner performance throug...

Страница 14: ...d before proceeding further On steam boilers check that the water level interlocks are in the made position If the burner is found at lockout red lockout lamp illuminated Reset the burner and observe the starting sequence Make reference to the Sequence Diagram and Timing Charts for the Flame Failure controls on page 15 for further information Check the fan motor overload and reset if necessary Fla...

Страница 15: ...he lockout window should also be noted prior to resetting the burner Refer to theSequence Diagram and Timing Chart below PLEASE NOTE When the control box goes to lockout it is generally performing the function it is designed for Burner Control Program Burner operational sequence based on the Landis staefa LAL1 25 Control box Note Timings are for operation on a 50 hz electrical supply only D O I R ...

Страница 16: ...lled shut down or after each mains failure the se quence switch always runs through to the start position whereby only terminals 7 9 10 and 11 receive voltage in accordance with the control pro gram It is only then that the control unit programs a fresh burner start up Note Do not press the lockout reset button or remote reset switch for more than 10 seconds RWF40 MODULATING CONTROL Basic display ...

Страница 17: ...ted range of that parameter All other parametrs must remain as supplied Note The detector range parameters SCL SCH are given as C for Hot Water temperature and bar for Steam pressure F W R 0 4 RECOMMENDED SETTINGS r e t e m a r a P y a l p s i D t o H r e t a W m a e t S l a n o i t r o p o r P d n a b 1 b P 0 1 1 e v i t a v i r e D e m i t t D 0 1 5 e m i t t e s e R t R 0 5 0 2 r o t a u t c A ...

Страница 18: ...handbook Should it become necessary to order replacement parts it is important to quote the burner model specification and serial numbers to ensure correct expedition of your order Nu way Ltd is able to offer on site Commissioning Service and Repair through its wordwide network of authorised distributors and sales offices Please contact the Nu way Service Department for further information BURNER ...

Страница 19: ...TPUT Kg h 0 5 10 15 20 TOTAL RESISTANCE mbar 50 100 150 200 240 NOL18 38 NOL18 34 NOL35 34 NOL35 38 NOL30 25 NOL50 38 NOL60 38 NOL85 38 NOL100 38 NOL50 28 NOL50 34 NOL60 34 NOL60 NOL35 25 28 Burner outputs are based on a gross calorific value of class D fuel of 12 66 kW Kg Graphs produced in accordance with BS EN 267 ...

Страница 20: ...R r o t c i r t s e R 1 1 e l z z o N l i O R E N R U B A Ø B Ø C Ø D Ø R E N R U B A Ø B Ø C Ø D Ø 4 3 8 1 L O N 8 7 1 5 6 1 2 5 1 5 6 1 8 2 0 5 L O N 0 2 2 7 9 1 8 7 1 6 0 2 8 3 8 1 L O N 8 7 1 5 6 1 2 5 1 5 6 1 4 3 0 5 L O N 0 2 2 7 9 1 8 7 1 6 0 2 5 2 0 3 L O N 8 7 1 5 6 1 2 5 1 E N O N 8 3 0 5 L O N 0 2 2 7 9 1 8 7 1 6 0 2 5 2 5 3 L O N 8 7 1 5 6 1 0 4 1 E N O N 8 2 0 6 L O N 0 2 2 7 9 1 8 7 ...

Страница 21: ...8 2 0 3 5 3 6 6 0 2 5 1 5 2 0 3 L O N 0 0 8 2 5 1 7 1 6 3 6 1 5 1 5 2 5 3 L O N 0 0 8 2 5 1 7 1 6 3 6 1 5 1 4 3 5 3 L O N 0 0 8 2 0 3 5 3 6 6 0 2 5 2 8 3 5 3 L O N 0 0 8 2 0 4 5 4 5 8 5 2 5 2 8 2 0 5 L O N 0 0 8 2 0 3 5 3 6 6 0 2 5 2 4 3 0 5 L O N 0 0 8 2 0 4 5 4 5 8 5 2 5 2 8 3 0 5 L O N 0 0 8 2 5 5 7 5 3 1 1 2 3 5 2 8 2 0 6 L O N 0 0 8 2 0 4 5 4 5 8 5 2 5 2 4 3 0 6 L O N 0 0 8 2 0 4 5 4 5 8 5 2 ...

Страница 22: ...__________ Rating ________________ Spec No ______________ Serial No _______________ Nozzles ______________ Oil Pump _____________ Commissioning date __________________ Guarantee Expiry Date ________________________ Oil type ____________________________ s l i a t e D n o i t s u b m o C w o L e m a l F t n i o P 2 t n i o P 3 t n i o P 4 t n i o P 5 h g i H e m a l F O C 2 N e k o m S O C p m e T t...

Страница 23: ... g n i c i v r e S e h t y b d e t e l p m o c e b o t e r a w o l e b s l i a t e d e h T t n e m t s u j d a e c i v r e s h c a e g n i w o l l o f d e n g i s d n a d e t e l p m o c e b o t t e e h s s i h T e t a D e c i v r e S f O s l i a t e D e r u t a n g i S ...

Страница 24: ... WAY LIMITED P O Box 1 Vines Lane Droitwich Worc WR9 8NA England Telephone 01905 794331 e mail info nu way co uk Fax Office 01905 794017 Parts Components 01905 795829 NOL Modulating PM65 Revision 101201B BS EN ISO 9001 CERT No FM00921 ...

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