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Triton

Model Numbers: VS80-130
Version Date: 2018-08-27

INSTALLATION AND OPERATION INSTRUCTIONS
TRITON OIL BOILER

Venting Applications: Natural Draft Only

TABLE OF CONTENTS

1.0

INTRODUCTION ................................................................................................................ 3

2.0

SPECIFICATIONS .............................................................................................................. 5

3.0

BOILER LOCATION .......................................................................................................... 6

4.0

BOILER ASSEMBLY ......................................................................................................... 7

5.0

GENERAL VENTING ....................................................................................................... 10

6.0

BOILER PIPING ................................................................................................................ 13

7.0

FIELD WIRING ................................................................................................................. 15

8.0

INSTALLATION CHECKLIST ........................................................................................ 21

9.0

ANNUAL MAINTENANCE AND INSPECTION ........................................................... 23

10.0

PARTS LIST ...................................................................................................................... 25

11.0

WARRANTY ..................................................................................................................... 27

HAZARD SYMBOLS AND DEFINITIONS

Danger Sign: Indicates a hazardous situation which, if not avoided, will result in
serious injury or death.

Warning Sign: Indicates a hazardous situation which, if not avoided, could result
in serious injury or death.

Caution Sign plus Safety Alert Symbol: Indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.

Caution Sign without Safety Alert Symbol: Indicates a hazardous situation
which, if not avoided, could result in property damage.

Notice Sign: Indicates a hazardous situation which, if not avoided, could result
in property damage.

This Boiler must be installed by a licensed and trained Heating Technician or
the

Warranty is Void.

Failure to properly install this unit may result in

property damage, serious injury to occupants, or possibly death.

NTI # 86230

Содержание Triton VS100

Страница 1: ...will result in serious injury or death Warning Sign Indicates a hazardous situation which if not avoided could result in serious injury or death Caution Sign plus Safety Alert Symbol Indicates a hazardous situation which if not avoided could result in minor or moderate injury Caution Sign without Safety Alert Symbol Indicates a hazardous situation which if not avoided could result in property dama...

Страница 2: ...ed service technician 3 Check the boiler area for proper clearances 4 Turn the thermostat s up 5 Turn the emergency power isolation switch on 6 If ignition does not occur follow the instructions To Turn Off Oil Boiler and call a qualified service technician TO TURN OFF OIL BOILER_ 1 STOP Read the safety information above very carefully 2 Turn off emergency power isolation switch Should be mounted ...

Страница 3: ...cument prior to proceeding with the installation of the Triton Failure to follow the instructions outlined in this document will result in property damage serious injury or death User Responsibilities This boiler must be installed and serviced by a qualified installer or service technician This boiler must be serviced and inspected annually As the User Owner of this equipment you are responsible f...

Страница 4: ... Coil Riello Burner VS80 VS80 1F2A1 VS160 497 308 F3 C85 10618 84024 0 65 60 o B 84787 12501 81342 83604 13701 82905 VS90 VS100 VS120 VS80 1G2A1 F5 C85 10630 3 0 85 60 o B VS130 Becket Burner VS80 VS80 1P2A1 NYC601 81031 3 0 75 70 o B 84787 12501 81342 83604 13701 82905 VS90 VS100 VS120 VS160 1P2A1 NYC602 81032 3 1 10 60 o B VS130 Notes 1 Boiler manual packaged with the Burner Kit 2 Nozzle size in...

Страница 5: ...nergy ratings have been confirmed by AHRI 2 Models VS80 100 F3 burners have an insertion depth of 2 375 3 Models VS120 130 F5 burners come assembled with an insertion depth of 2 375 Table 2 2 Beckett Burners with Triton Boilers Boiler Model Input GPH US Heating Capacity MBH Net I B R Rating Water MBH AFUE Efficiency Pump PSIG Delevan Nozzle Recommended Burner Settings Burner Head Shutter Band VS80...

Страница 6: ...learances are for ease of piping installation annual maintenance and service access Refer to Table 3 1 and Figure 3 1 Table 3 1 Minimum Clearances for Installation and Service Clearances Dimensions inches mm Front Rear Top Right Side Coil Side Flue Pipe 1 2 Floor To Combustibles 24 610 5 124 24 610 5 124 24 610 9 228 Non combustible Recommended 36 915 24 610 24 610 24 610 24 610 9 228 Non combusti...

Страница 7: ...right panels alongside the boiler Figure 4 1 5 Attach front and back panels positioning them over the side panels Figure 4 2 6 Mount top panels front and rear over water pipes and smoke hood Figure 4 3 7 Fully tighten all jacket screws to secure panels in place 8 Mount Tridicator and Well on the boiler as shown Figure 4 4 9 Position the HydroStat 3250 over well and secure in place from underneath ...

Страница 8: ...urner manufacturers instructions included with the burner b Refer to specification Tables 2 1 to 2 4 to determine the appropriate nozzle size for the boiler output See Attention Nozzle Sizes in Section 2 0 c Riello Burners extra step required Mount the burner gasket and burner flange to the boiler Secure to the boiler using washers and nuts provided Figure 4 5 Seal around the burner gasket and the...

Страница 9: ...ation Prepare the burner as per the burner manufacturer s instructions Refer to Tables 2 1 to 2 2 for nozzle sizes burner settings insertion depths air settings and specifications Burner Gasket Burner Flange Burner Washers and Nuts Blast Tube Set insertion depth Tables 2 1 to 2 4 Blast Tube Ring ...

Страница 10: ...used and set to regulate the draft of the boiler Make sure that the damper is free to operate without sticking for this will affect the boiler s combustion system It is important that the draft be adequate because poor draft conditions will cause poor operation and a possible hazardous condition Draft Settings The Triton is designed to operate with a 0 04 w c draft in the flue breaching therefore ...

Страница 11: ...rbon monoxide emissions Breeching Installation 1 Chimney Clearances Observe clearances to combustibles for breeching and chimney connections 2 Supports Install flue pipe brackets according to local codes or as needed 3 Breeching Sizes Connect breeching to the boiler flue collar Use full size breeching when possible Refer to Table 5 1 for minimum sizes 4 Potential Restrictions Keep breeching length...

Страница 12: ...S80 5 8 x 8 1 6 15 6 VS90 VS100 VS120 VS130 Notes 1 6 3 4 x 6 3 4 inside liner 2 Excessive breeching length or too many elbows and or tee will cause restriction Figure 5 1 Breeching Blocked Vent Switch Blocked Vent Switch Install the switch 6 8 above the boiler breeching refer to instructions included with kit mandatory in Canada Blocked Vent Switch Draft Regulator Secure breeching using minimum o...

Страница 13: ...icator is factory supplied and must be field installed in the front of the boiler or on the coil plate Relief Valve A 30 psi relief valve is factory supplied and must be field installed Piping The closed loop piping system must be in accordance with the central heat piping illustration All piping joints must be secure and water tight or the boiler warranty is void Water Supply Pressure regulating ...

Страница 14: ...ter Circulator location may vary from one application to another Heating Return Heating Supply Inlet Drain Relief Valve Water Supply Expansion Tank Air Vent Pump Bypass optional DHW to Fixtures Cold Water Supply Drain Valve back flushing Unions for servicing Tempering Valve mandatory Isolation Throttle Valves Coil Inlet Coil Outlet ...

Страница 15: ...emand controller will apply Thermal Targeting WWSD Outdoor Temperature Sensor Factory Supplied Connecting the OD Sensor to WWSD and C enables the Warm Weather Shutdown feature of the controller Control will not respond to T T demands when the outdoor temperature is above the WWSD setting C Outdoor Temperature Sensor Factory Supplied Connecting the Outdoor Sensor to OR and C disables Thermal Target...

Страница 16: ...allation Checklist VS80 130 16 Figure 7 1 Triton Wiring Diagram Burner Primary Safety The Blocked Vent Switch and any other limit device must break power to the burner primary B1 Failure to follow these instructions may result in serious injury or death ...

Страница 17: ...lt in property damage Cold Start Will Void Warranty Upon power up to the control increase the LO TEMP setting to a minimum of 120 o F Failure to do so will permit the unit to operate as a cold start boiler and void the warranty HydroStat 3250 For complete installation details and instructions on controls operation refer to the manufacturer s instructions included with the Fuel Smart HydroStat 3250...

Страница 18: ...tes Pur when control is in Thermal Pre Purge mode o To set Thermal Pre Purge ON perform the following steps 1 Turn the LO TEMP dial to Pro 2 Turn the HI TEMP dial to select feature 1 3 Push the Test Settings Button to turn Thermal Pre Purge ON or OFF 4 Reset LO TEMP and HI TEMP settings to desired temperatures Zone Indirect Switch Determines the function of the ZC ZR input o Switch Z Zone ZC ZR de...

Страница 19: ...rgeting is overridden when Economy Feature is set to OFF i e central heat demands operate to the HI TEMP setting A central heat demand is activated by a T T demand or ZC ZR demand when the Zone Indirect switch is set to Z With an Outdoor Sensor connected to WWSD and C the control will perform Warm Weather Shutdown and Thermal Targeting With an Outdoor Sensor connected to OR and C the control will ...

Страница 20: ... Setting for Outdoor Reset Boiler Temperature ºF Reset Ratio Chart 200 1 25 1 25 1 25 1 50 1 50 1 50 1 50 1 75 1 75 2 00 2 00 2 25 2 50 2 50 2 50 2 50 2 50 2 50 195 1 00 1 25 1 25 1 25 1 50 1 50 1 50 1 50 1 75 1 75 2 00 2 25 2 25 2 50 2 50 2 50 2 50 2 50 190 1 00 1 00 1 25 1 25 1 25 1 50 1 50 1 50 1 75 1 75 2 00 2 00 2 25 2 50 2 50 2 50 2 50 2 50 185 1 00 1 00 1 00 1 25 1 25 1 25 1 25 1 50 1 50 1 ...

Страница 21: ...ping and boiler are free from leaks 5 Ensure Oil Supply tank is properly installed and vented as per applicable standards 6 Oil line is secured to the burner in accordance with the burner manufacturers instructions 7 Oil line is purged and free from leaks 8 Do not start burner unless smoke hood clean out door HydroStat 3250 breeching and burner door are secured 9 Burner has power and burner switch...

Страница 22: ...structions in Section 4 0 2 Use the recommended air settings in Table 2 1 to 2 4 as a guideline 3 Final adjustments should be made using test equipment and by verifying the CO2 is between 11 13 4 To accurately set the combustion system first establish a stable firing condition with a 1 smoke 5 Increase the air setting slightly until a 0 smoke is obtained 6 Establish a minimum of three 5 minute bur...

Страница 23: ...d 1 Check the boiler area for proper clearances to combustibles 2 Inspect the boiler before preparing for start up 3 Ensure there is oil in the oil tank 4 Open the oil supply valve and ensure are no leaks 5 Turn the thermostat s up 6 Turn the emergency power isolation switch on If the burner has shut down on safety locate the red reset button on the burner and depress it the burner should restart ...

Страница 24: ...comply with handling instructions in Table 9 1 may result in serious injury long term health problems or death Table 9 1 Handling Instructions for Fiberglass and Ceramic Fiber Materials Reduce the Risk of Exposure Precautions and Recommended Personal Protective Equipment Avoid contact with skin and eyes Wear long sleeved loose fitting clothing gloves and safety glasses or goggles Avoid breathing i...

Страница 25: ...ng on which model number is being referenced Building Owners Replacement parts are available from your stocking wholesaler Contact your local Installer or Wholesaler for assistance with parts Wholesalers Contact NY Thermal Inc directly when ordering replacement parts 1 506 657 6000 Installers Contact NY Thermal Inc directly if technical assistance required 1 800 688 2575 Figure 10 1 Boiler Coil an...

Страница 26: ...ck insulated 12 TBD VS80 130 Jacket Front insulated 13 TBD VS80 130 Jacket Right Side insulated 14 TBD VS80 130 Jacket Coil Side insulated 15 TBD VS80 130 Jacket Top Back Large insulated 16 TBD VS80 130 Jacket Top Front Small insulated 17 505 VS80 130 Flue Baffle 8 Zig Zag 24 unit 18 13304 VS80 130 Combustion Chamber Insert 19 10618 VS80 100 Burner Riello F3 20 84024 VS80 100 Blast Tube Riello F3 ...

Страница 27: ...pressure vessel beginning from the date of installation without however covering the installation itself Basic Coverage warranty period will commence from the date of manufacture if the installation is NOT registered at www ntiboilers com products product registration html within 6 months of installation EXTENDED COVERAGE We will repair or replace a defective pressure vessel for a period of eleven...

Страница 28: ...In The Case of A Warranty Service Problem 1 Contact your installing contractor or service provider Do not call NTI 2 If your contractor or service representative requires further help they will contact us directly 3 If you cannot contact your contractor or service representative contact us at 1 506 657 6000 to the attention of the Service Department NOTE NTI cannot provide technical assistance to ...

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