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Trinity

│

Installation and Operation Instructions

Tft Series

66

Table 16-1 Troubleshooting Chart

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

Blower not operating

Blower power disconnected

Verify that the 3-position Molex connector on the
wiring harness is securely connected to its mating
connector on the blower.

Blown fuse

Check Fuse

"

A

"

using the procedure described

above. Fuse

"

A

"

protects the blower as well as the

ignition spark generator and appliance pump.

Faulty blower

Measure  voltage  across  pins  1  &  2  (black  and
white  wires)  of  3-position  connector  on  wiring
harness.  If  120VAC  detected,  reconnect  then  and
remove  5-position  signal  connector.  Blower
should  rotate  at  high  speed.  If  blower  does  not
rotate, replace blower.

Table 16-2 Thermistor Resistance vs. Temperature

Temp °F (°C)

Resistance Ohms (Ω)

Temp °F (°C)

Resistance Ohms (Ω)

-22 (-30)

176,133

122 (50)

3,603

-4 (-20)

96,761

131 (55)

2,986

14 (-10)

55,218

140 (60)

2,488

32 (0)

32,650

149 (65)

2,083

41 (5)

25,390

158 (70)

1,752

50 (10)

19,900

167 (75)

1,481

59 (15)

15,710

176 (80)

1,258

68 (20)

12,490

185 (85)

1,072

77 (25)

10,000

194 (90)

918

86 (30)

8,057

203 (95)

789

95 (35)

6,531

212 (100)

680

104 (40)

5,327

230 (110)

506

113 (45)

4,369

-

-

Table 16-3

Hold and Lockout Codes

Code

Description

Note

0

None

Hold / No lockout

1

Unconfigured safety data

Lockout

2

Waiting for safety data verification

Lockout

3

Internal fault: Hardware fault

Hold

4

Internal fault: Safety Relay key feedback error

Hold

5

Internal fault: Unstable power (DCDC) output

Hold

6

Internal fault: Invalid processor clock

Hold

7

Internal fault: Safety relay drive error

Hold

8

Internal fault: Zero crossing not detected

Hold

9

Internal fault: Flame bias out of range

Hold

10

Internal fault: Invalid Burner control state

Lockout

11

Internal fault: Invalid Burner control state flag

Lockout

12

Internal fault: Safety relay drive cap short

Hold

13

Internal fault: PII shorted to ILK

Hold / Lockout

14

Internal fault: HFS shorted to LCI

Hold / Lockout

15

Internal fault: Safety relay test failed due to feedback ON

Lockout

16

Internal fault: Safety relay test failed due to safety relay OFF

Lockout

17

Internal fault: Safety relay test failed due to safety relay not OFF

Lockout

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Содержание Tft60 - 399

Страница 1: ...LIST 81 HAZARD SYMBOLS AND DEFINITIONS Danger Sign Indicates a hazardous situation which if not avoided will result in serious injury or death Warning Sign Indicates a hazardous situation which if not...

Страница 2: ...ot try to light the burner by hand 4 Turn the manual gas valve to the OFF position Remove front access panel 5 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If y...

Страница 3: ...em that serves the same function THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITIONS IS TRUE An external energy management system is installed that reduces the boiler water...

Страница 4: ...sion instructions Liquefied Petroleum LP propane gas is heavier than air therefore it is imperative that your Trinity Tft boiler is not installed in a pit or similar location that will permit heavier...

Страница 5: ...n shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS plate included with boiler 4 INSPECTION The state or local gas inspector of the...

Страница 6: ...ng with Propane models Tft60 Tft85 and Tft110 have min max Input Modulation rates of 17 65 17 6 88 and 22 6 113 MBH respectfully Wall mounting of unit requires two people to lift the boiler into place...

Страница 7: ...Table 4 4 for a list of approved materials Under all circumstances the minimum clearances listed in Table 3 1 must be provided Indoor Combustion Air When using Indoor Combustion Air in lieu of Direct...

Страница 8: ...ved CPVC Polypropylene or Stainless Steel vent and air inlet pipe and fittings see Table 4 4 PVC is not permitted Failure to follow these instructions may result in damage or serious injury Figure 3 1...

Страница 9: ...oles on the bottom flange pointed upward and angled away from the wall Mount the appliance to the wall by aligning the Upper bracket A with the Wall mount bracket B Slide the Upper bracket down over t...

Страница 10: ...system Steps to Removing an Existing Boiler 1 Seal any unused openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch Verify that there is no...

Страница 11: ...ntaminated Sources to Avoid Antistatic fabric softeners bleaches detergents cleaners Laundry facilities Perchloroethylene PCE hydrocarbon based cleaners Dry cleaning facilities Chemical fertilizer her...

Страница 12: ...to the boiler flue outlet adapter and cement the other to the field venting see Table 4 4 for approved venting material The CPVC vent pipe should extend fully into the boiler flue outlet adapter see T...

Страница 13: ...VC Exhaust Vent Swing Joint to attain slope in horizontal runs Air inlet Pipe Air Inlet Adapter factory supplied PVC Coupling Air Inlet Adapter factory supplied Swing Joint to attain slope in horizont...

Страница 14: ...ping must be readily accessible for inspection Flue Outlet Adapter factory supplied SS Exhaust Vent Swing Joint to attain slope in horizontal runs SS Air inlet Pipe SS Appliance Adapter see Table 4 3...

Страница 15: ...appliances in CAN US must meet the Standards listed in this Table Failure to comply could result in fire serious injury or death United States Canada 4 Vent Piping and Fittings PVC DWV ANSI ASTM D226...

Страница 16: ...3b and 4 5c and M G DuraVent Concentric Wall kit see Figures 4 3d and 4 5d can be used for Sidewall terminations while the M G DuraVent Concentric Roof kit see Figures 4 4c and 4 6c can be used for R...

Страница 17: ...ructions included with the vent terminal 4 Piping MUST be secured to the vent terminal during installation 5 IPEX Concentric Terminal MUST be cemented together and to the vent pipes during installatio...

Страница 18: ...c Termination Sidewall Location of exhaust and air inlet connections vary between models see Figure 4 2 model Tft60 110 shown Exhaust Inlet Location of exhaust and air inlet connections vary between m...

Страница 19: ...exhaust Sidewall inlet Location of exhaust and air inlet connections vary between models see Figure 4 2 model Tft60 110 shown Location of exhaust and air inlet connections vary between models see Figu...

Страница 20: ...o documentation included with termination kit for complete installation instructions Min 12 above grade or snow level Exhaust Air inlet Exhaust Air inlet around perimeter Min 12 above grade or snow le...

Страница 21: ...36 Flashing Min 12 above grade or snow level Vent Screen Vent pipe piece to retain vent screen Exhaust center Air inlet around perimeter Flashing Refer to documentation included with termination kit...

Страница 22: ...er a minimum of per linear foot of vent 6 25 mm per linear 305 mm For applications where excessive condensation is possible per linear foot 13 mm per linear 305 mm is recommended 9 Vent Supports Where...

Страница 23: ...loped back to the boiler elevation for every linear foot 13 mm for every linear 305 mm Figure 4 9 Existing Chimney Chase Way It is permissible to use an existing chimney as a chase way to run the Vent...

Страница 24: ...t on public property if adjacent 12 7 ft 2 13 m 7 ft 2 13 m R Above a public walkway X X X X S Above a sidewalk or paved driveway that is located between two single family dwellings and services both...

Страница 25: ...earances Figure 5 2 Sidewall Termination See Table 5 1 G Letter represents a specific Termination Position Refer to Table 5 1 for corresponding termination clearances Concentric Vent Termination Q Two...

Страница 26: ...ials for draining condensate Failure to abide by this caution will result in property damage Condensate Trap Installation Instructions see Figure 6 1 Note the Condensate Trap is factory supplied with...

Страница 27: ...te Trap factory supplied Pipe Outlet to Drain Gear Clamp factory supplied Boiler Condensate Drain Direct condensate to a vented drain ensure no strain is applied to the Condensate Trap and Boiler Cond...

Страница 28: ...on so the piping does not interfere with the vent pipe or the removal of the valve burner and serviceable components The Boiler is installed such that the gas ignition system components are protected...

Страница 29: ...ury or death Manual Gas Shutoff Valve Should overheating occur or the gas supply fail to shutoff close the Manual Gas Shutoff Valve to the boiler Union Flexible Gas Line Piping Recommended to eliminat...

Страница 30: ...electric switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the...

Страница 31: ...behavior replace the wire on the flame sensor recycle power and reconfirm proper lighting The flame probe is located in the burner plate it has a single white semi transparent wire connected to it DO...

Страница 32: ...re with Table 9 1 The pressure will be lowest during the maximum flow of gas 7 Adjust the gas line pressure to ensure the parameters in Table 9 1 are attained under all conditions If possible adjust t...

Страница 33: ...ions See Figure 9 1 for throttle screw location Tft300 399 Adjustments The throttle screw for the Tft300 399 is a geared valve with a 4 1 ratio Adjusting the throttle screw 4 complete turns will retur...

Страница 34: ...model Tft60 110 shown Figure 9 2 Tft300 399 Gas Valve and Venturi Assembly Gas Valve Venturi Throttle Input Adjustment Screw Line Pressure Test Port Manifold Pressure Test Port DO NOT Remove Cap Gas V...

Страница 35: ...y and may result in premature heat exchanger failure and property damage Table 10 1 Boiler System Cleansers and Corrosion Inhibitors Application Fernox Product NTI Part Description Boiler Water Treatm...

Страница 36: ...rty damage or personal injury Ensure the discharge of the pressure relief is piped to a location where the steam or water will not cause property damage or serious injury Pressure Gauge Trinity Tft un...

Страница 37: ...Bottom Return Top Tft60 110 Inlet Outlet Pressure Relief Valve alternate location Pressure Relief Valve Pressure Gauge Auto Air Vent Auto Air Vent Pressure Relief Valve Pressure Gauge Pressure Relief...

Страница 38: ...y Bottom Return Top Tft155 250 Auto Air Vent Pressure Relief Valve Pressure Relief Valve alternate location Pressure Gauge Outlet Inlet Auto Air Vent Pressure Relief Valve Pressure Gauge Pressure Reli...

Страница 39: ...y Bottom Return Top Tft300 399 Auto Air Vent Pressure Relief Valve Pressure Gauge Pressure Relief Valve alternate location Inlet Outlet Auto Air Vent Pressure Relief Valve Pressure Gauge Pressure Reli...

Страница 40: ...0 5 Zone Circulators in Figure 10 6 Central Air Removal Devices i e Micro Bubbler or Air Scoop Pressure Regulating Fill Valve Backflow Preventer Expansion Tank Circulating Pumps Trinity Tft boilers ar...

Страница 41: ...S15 58 2 007 Astro 30 3 Tft175 20 16 6 6 1 1 2 NRF 36 2 UPS26 99 2 0011 E7 25 13 4 7 1 1 4 NRF 25 3 UPS26 99 2 0010 E7 35 9 3 4 1 NRF 22 UPS15 58 3 007 Astro 30 3 Tft200 20 18 7 5 1 1 2 NRF 36 2 UPS26...

Страница 42: ...1 2 3 4 5 6 2 4 6 8 10 12 Flow Rate US gpm Head Loss ft Figure 10 4 b Tft155 250 Head Loss Curve 0 2 4 6 8 10 12 14 6 8 10 12 14 16 18 20 22 24 Flow Rate US gpm Head Loss ft Figure 10 4 c Tft300 399...

Страница 43: ...ater is in series with the boiler during a demand for DHW Therefore its head loss along with the head loss of the boiler and associated piping must be considered when sizing the circulator Figure 10 5...

Страница 44: ...lation and Operation Instructions Tft Series 44 Figure 10 5 Primary Secondary Plumbing Single System Circulator Configuration Water connection locations will vary between boiler models refer to Figure...

Страница 45: ...allation and Operation Instructions Trinity 45 Figure 10 6 Primary Secondary Plumbing Multiple System Circulator Configuration Water connection locations will vary between boiler models refer to Figur...

Страница 46: ...ng the Master parameter in the boiler of your choice The boiler with the Master parameter enabled becomes the single point of contact for Central Heating Domestic Hot Water and Outdoor Reset settings...

Страница 47: ...guration S10 J10 7 sensor Outdoor Sensor Optional wire the outdoor sensor to SENSOR COM and OUTDOOR of any one of the boilers in the cascade see Field Wiring Table 12 2a and Figure 12 2 Note only one...

Страница 48: ...ic Hot Water Tank Thermostat connect to SENSOR COM and DHW of the Master Boiler see Field Wiring Table 12 2a and Figure 12 2 Switch must be an isolated end switch dry contact DHW Setpoint at the Maste...

Страница 49: ...t is equipped with two 7 Amp fuses to protect 120VAC system components The fast acting fuses are located on the left side of the control panel and are easily accessed upon removal of the front cover o...

Страница 50: ...to the DHW circulator powered during a demand for DHW PUMP B 3 120VAC output to the Boiler circulator powered during all demands DHW local Central Heat CH1 and Lead Lag Central Heat CH2 LL This outpu...

Страница 51: ...all mountable OD Sensor is included with each boiler When connected to terminals 6 and 8 the control will indicate the outdoor temperature and Outdoor Reset function will be operable DHW 9 DHW Tank De...

Страница 52: ...other than terminals 4 5 and 6 LIM CH1 and CH2 LL Failure to follow these instructions may damage the unit The low voltage connections are divided into two separate barrier strips Communication and S...

Страница 53: ...for the purpose of staging cascading as many as 8 boilers can be daisy chained together For lone boiler applications this port can be alternatively used for communication to an external device i e Bu...

Страница 54: ...Trinity Installation and Operation Instructions Tft Series 54 13 0 WIRING SCHEMATICS Figure 13 1 Tft Connection Diagram...

Страница 55: ...Tft Series Installation and Operation Instructions Trinity 55 Figure 13 2 Tft Ladder Logic Diagram...

Страница 56: ...losion serious injury or death 1 Turn gas shut off valve to the ON position 2 Turn Power on to the boiler 3 Set Controller to the desired settings 4 Turn thermostat up Ignition will occur Operational...

Страница 57: ...ice work in the combustion chamber Take all necessary precautions and use recommended personal protective equipment as required Cleaning Checklist 1 Remove the demand for heat allow the post purge cyc...

Страница 58: ...iler This boiler contains materials that have been identified as carcinogenic or possibly carcinogenic to humans Table 15 1 Handling Instructions for Refractory Ceramic Fibers RCF Reduce the Risk of E...

Страница 59: ...o The thermostat is placed at a sufficiently high setting to create a call for heat to the boiler To check for the presence of 120VAC and 24VAC at the boiler follow this procedure Remove the boiler fr...

Страница 60: ...in component failure fire property damage serious injury or death User Interface Touch screen Display A blank screen does not necessarily indicate a problem the display may be configured to automatic...

Страница 61: ...he wiring connections on the back of the touch screen display remove display assembly see Figure 16 3 Green Red and Black go to terminals 1 2 and 3 respectfully Figure 16 2 Touch screen Display Electr...

Страница 62: ...s applicable Appliance outlet temperature exceeds Setpoint On Hysteresis Check outlet temperature setpoint and hysteresis settings via Touchscreen Hold Delay or Lockout Check Summary page on Touchscre...

Страница 63: ...ee Table 10 1 Lockout 82 Stack limit Dirty heat exchanger Inspect and if required clean the combustion chamber and or heat exchanger Refer to Section 14 0 Annual Maintenance and Inspection and Section...

Страница 64: ...to the 120VAC supply ground during trial for ignition Faulty Spark Generator During trial for ignition check for arc on spark electrode via the observation port located next to the spark electrode in...

Страница 65: ...r wiring Check wiring of outdoor sensor Wires should connect to SENSOR inputs OUTDOOR and COM Faulty sensor Check sensor Should be free of ice and snow Check resistance of sensor and compare to thermi...

Страница 66: ...67 75 1 481 59 15 15 710 176 80 1 258 68 20 12 490 185 85 1 072 77 25 10 000 194 90 918 86 30 8 057 203 95 789 95 35 6 531 212 100 680 104 40 5 327 230 110 506 113 45 4 369 Table 16 3 Hold and Lockout...

Страница 67: ...t 34 Internal fault Safety Key 2 Lockout 35 Internal fault Safety Key 3 Lockout 36 Internal fault Safety Key 4 Lockout 37 Internal fault Safety Key 5 Lockout 38 Internal fault Safety Key 6 Lockout 39...

Страница 68: ...Header sensor fault Hold 95 Stack sensor fault Hold 96 Outdoor sensor fault Hold 97 Internal fault A2D mismatch Lockout 98 Internal fault Exceeded VSNSR voltage tolerance Lockout 99 Internal fault Exc...

Страница 69: ...6 Lockout 149 Flame detected Hold Lockout 150 Flame not detected Hold 151 High fire switch ON Hold Lockout 152 Combustion pressure ON Hold Lockout 153 Combustion pressure OFF Hold Lockout 154 Purge fa...

Страница 70: ...setting Lockout 203 Invalid MFEP flame failure response setting Lockout 204 Invalid NTC sensor type setting Lockout 205 Invalid Outlet high limit response setting Lockout 206 Invalid Pilot Flame Esta...

Страница 71: ...Lockout 252 Invalid Line frequency setting Lockout 253 Lead Lag modulation sensor not valid with setpoint source Lockout 254 Lead Lag modulation sensor not valid with local setpoint source Lockout 255...

Страница 72: ...into socket 32 Program Module PM was removed from socket 33 Alert PCB was configured 34 Parameter PCB was configured 35 Range PCB was configured 36 Program Module PM incompatible with product was ins...

Страница 73: ...nvalid 81 Fan PWM frequency was invalid 82 83 RESERVED 84 Lead Lag CH 4 20mA water temperature setting was invalid 85 No Lead Lag add stage error threshold was configured 86 No Lead Lag add stage dete...

Страница 74: ...of range in RUN 128 Modulation rate was limited due to IAS was open 129 Slow start ramp setting of zero will result in no modulation rate change 130 No forced rate was configured for slow start ramp...

Страница 75: ...was assigned 191 Lead Lag base load common setting was invalid 192 Lead Lag DHW demand switch setting was invalid 193 Lead Lag Mix demand switch setting was invalid 194 Lead Lag modulation sensor set...

Страница 76: ...x outdoor set point was invalid 237 LL min outdoor set point was invalid 238 LL min water set point was invalid 239 LL outdoor temperature range was too small minimum 12 C 22 F 240 LL water temperatur...

Страница 77: ...riod 292 Abnormal Recycle Flame was lost during Main Flame Establishing Period 293 Abnormal Recycle Flame was lost early in Run 294 Abnormal Recycle Flame was lost during Run 295 Abnormal Recycle Leak...

Страница 78: ...d 338 Abnormal Recycle Hardware SLO AD linearity 339 Abnormal Recycle Hardware SLO bias not set 340 Abnormal Recycle Hardware SLO bias shorted 341 Abnormal Recycle Hardware SLO electronics 342 Abnorma...

Страница 79: ...9 Modulation rate was limited due to flame strength 450 RESERVED 451 Circulator control was invalid 452 Circulator P gain was invalid 453 Circulator I gain was invalid 454 Circulator temperature was i...

Страница 80: ...rror occurred 497 Internal error Safety timer was corrupt 498 Internal error Safety timer was expired 499 Internal error Safety timings 500 Internal error Safety shutdown 550 Delta T inlet outlet limi...

Страница 81: ...ferenced Building Owners Replacement parts are available from your stocking wholesaler Contact your local Installer or Wholesaler for assistance with parts Wholesalers Contact NY Thermal Inc directly...

Страница 82: ...Series 82 Figure 17 1 b Tft Cabinet Vent and Air inlet Parts Tft60 110 Illustrated Figure 17 1 c Tft Control Panel 46 80 82 42 27 20 44 37 41 39 33 28 95 35 75 76 45 45 78 77 73 74 55 72 48 49 85 63...

Страница 83: ...5667 01970 5 82994 82994 1 Lx400 Tft300 399 Ti400 EBM Blower Kit RG148 Enhanced 55667 21200 6 82054 2 84299 Lx150 300 M100 V T150 200 Tft60 250 Ti100 200 Ts80 Tx200 Tx200C Venturi Gasket Cork 6 83106...

Страница 84: ...Tft300 399 Supply Pipe SS 1 1 2 18 84454 Tft60 110 Supply Pipe SS 1 19 84474 Tft60 399 Tx51 200 Tx200C Auto Air Vent 1 2 NPT 20 83608 Lx150 400 Tft60 399 Ts80 Flue Sensor Dual 21 84458 Tft155 250 Ret...

Страница 85: ...8 OD 1 2 IPS 1020T 46 83923 Lx400 Tft300 399 Grommet Vinyl 3 4 IPS 1020 47 83506 Lx150 200 Tft60 110 Grommet Vinyl 1 3 8 OD 1300 47 84439 Tft155 250 Grommet Vinyl 1 1 4 IPS 1625 Tft155 250 47 84440 T...

Страница 86: ...op Panel Access Cover Tft60 110 76 84561 Tft155 250 Top Panel Tft155 250 76 84562 Tft300 399 Top Panel Tft300 399 76 84560 Tft60 110 Top Panel Tft60 110 77 84569 Tft60 250 VM110 VM110P Bottom Heat Exc...

Страница 87: ...Tx151C Tx200C Pressure Relief Valve ASME 3 4 NPT 30psi 110 84090 Lx150 400 M100 V Tft60 399 Ti100 400 Ts80 Tx51 200 Pressure Gauge Bottom Stem Mount 60psi 111 82616 Lx150 200 M100 V T150 200 Tft60 25...

Страница 88: ...stallation and Operation Instructions Tft Series 88 Visit us online NY Thermal Inc 30 Stonegate Dr Saint John NB E2H 0A4 Canada Technical Assistance 1 800 688 2575 Website www ntiboilers com Fax 1 506...

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